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Page 25

XC16 SERIES

Table 3. HFC−410A Temperature (°F) − Pressure (Psig)

°F

Psig

°F

Psig

°F

Psig

°F

Psig

°F

Psig

°F

Psig

°F

Psig

°F

Psig

32

100.8

48

137.1

63

178.5

79

231.6

94

290.8

110

365.0

125

445.9

141

545.6

33

102.9

49

139.6

64

181.6

80

235.3

95

295.1

111

370.0

126

451.8

142

552.3

34

105.0

50

142.2

65

184.3

81

239.0

96

299.4

112

375.1

127

457.6

143

559.1

35

107.1

51

144.8

66

187.7

82

242.7

97

303.8

113

380.2

128

463.5

144

565.9

36

109.2

52

147.4

67

190.9

83

246.5

98

308.2

114

385.4

129

469.5

145

572.8

37

111.4

53

150.1

68

194.1

84

250.3

99

312.7

115

390.7

130

475.6

146

579.8

38

113.6

54

152.8

69

197.3

85

254.1

100

317.2

116

396.0

131

481.6

147

586.8

39

115.8

55

155.5

70

200.6

86

258.0

101

321.8

117

401.3

132

487.8

148

593.8

40

118.0

56

158.2

71

203.9

87

262.0

102

326.4

118

406.7

133

494.0

149

601.0

41

120.3

57

161.0

72

207.2

88

266.0

103

331.0

119

412.2

134

500.2

150

608.1

42

122.6

58

163.9

73

210.6

89

270.0

104

335.7

120

417.7

135

506.5

151

615.4

43

125.0

59

166.7

74

214.0

90

274.1

105

340.5

121

423.2

136

512.9

152

622.7

44

127.3

60

169.6

75

217.4

91

278.2

106

345.3

122

428.8

137

519.3

153

630.1

45

129.7

61

172.6

76

220.9

92

282.3

107

350.1

123

434.5

138

525.8

154

637.5

46

132.2

62

175.4

77

224.4

93

286.5

108

355.0

124

440.2

139

532.4

155

645.0

47

134.6

78

228.0

109

360.0

140

539.0

Table 4. Normal Operating Pressures (10 and S5 psig)

IMPORTANT

Use this table to perform maintenance checks; it is not a procedure for charging the
system. Minor variations in these pressures may be due to differences in installations.
Significant deviations could mean that the system is not properly charged or that a
problem exists with some component in the system.

Temp. of air
entering
outdoor coil

5

F (

5

C)

−024

−036

−048

−060

Liquid

Suction

Liquid

Suction

Liquid

Suction

Liquid

Suction

First Stage (Low Capacity)

65 (18.3)

215

144

226

142

224

142

215

136

75 (23.9)

247

146

261

144

258

144

250

139

85 (29.4)

288

148

304

145

299

146

291

142

95 (35.0)

332

151

352

147

345

148

337

144

105 (40.6)

381

153

405

150

395

150

388

146

115 (46.1)

435

155

460

150

450

153

444

148

Second Stage (High Capacity)

65 (18.3)

225

140

228

144

235

135

220

130

75 (23.9)

258

142

262

146

269

137

256

133

85 (29.4)

301

144

306

148

313

139

299

136

95 (35.0)

346

146

353

150

361

141

347

138

105 (40.6)

397

149

405

151

412

143

402

141

115 (46.1)

452

151

462

154

471

146

462

143

*These are typical pressures only. Indoor indoor match up, indoor air quality, and indoor load will cause the pressures to vary.

System Operation

TWO−STAGE COMPRESSOR

The two−stage scroll compressor operates much like the
standard scroll compressor. The two−stage compressor
steps between low capacity and high capacity as required
to meet cooling demand. The steps occur when gas is
bypassed through a vent port in the first suction pocket.
This bypassing of gas allows the compressor to operate at
low capacity if thermostat demand allows, creating a more
cost effective and efficient compressor.

Full capacity is achieved by blocking the vent port with a
slider ring. The slider ring (vent port cover) is controlled by
a 24VDC

 

internal solenoid in the open position allowing low

capacity. When energized the internal solenoid closes the
slider ring, blocking the vent port and bringing the
compressor to full capacity. Stepping can occur during a
single thermostat demand as the motor runs continuously
while the compressor steps from low to full capacity.

Summary of Contents for Elite XC16-024-230

Page 1: ...rvice valve s internal seals INSTALLATION INSTRUCTIONS Elite Series XC16 Units AIR CONDITIONER 506637 01 11 10 Supersedes 506101 01 TABLE OF CONTENTS General 1 Shipping and Packing List 1 Unit Dimensi...

Page 2: ...39 991 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 XC16 036 230 45 1143 XC16 048 230 39 991 XC16 060 230 39 991 35 1 2 902 39 3 8 1001 16 7 8 429 8 3 4 222...

Page 3: ...LVE SUCTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH MANUAL RESET S4 COMPRESSOR HARNESS GROUND LUG SINGLE POLE CONTACTOR K1 DUAL RUN CAPACITOR C12 CONTROL PANEL PLUMBI...

Page 4: ...nt loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application N...

Page 5: ...2 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench...

Page 6: ...ressure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction press...

Page 7: ...ow Glass has a very high level of sound transmission For proper placement of unit in relation to a window see the provided illustration in figure 4 detail A PLACING UNIT ON SLAB When installing unit a...

Page 8: ...f two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENE...

Page 9: ...ERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel a...

Page 10: ...door unit coil braze connections Use Lennox L15 sweat non flare series line set or field fabricated refrigerant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 fe...

Page 11: ...R RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sho...

Page 12: ...N Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and...

Page 13: ...FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT...

Page 14: ...instructions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY...

Page 15: ...d check expansion valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GA...

Page 16: ...line to the indoor unit s distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface o...

Page 17: ...nder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the li...

Page 18: ...et and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves...

Page 19: ...fer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use only w...

Page 20: ...Page 20 506637 01 11 10 Figure 13 Typical Unit Wiring Diagram...

Page 21: ...e remaining in the oil It may be necessary to replace the filter drier several times to achieve the required dryness level If system dryness is not verified the compressor will fail in the future Unit...

Page 22: ...ide to the suction line service port CConnect the manifold gauge set s high pressure side to the liquid line service port DPosition temperature sensor on liquid line near liquid line service port OUTD...

Page 23: ...14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Temp of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb We...

Page 24: ...HOD Weigh in or remove refrigerant based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the...

Page 25: ...stem is not properly charged or that a problem exists with some component in the system Temp of air entering outdoor coil 5F 5C 024 036 048 060 Liquid Suction Liquid Suction Liquid Suction Liquid Suct...

Page 26: ...door fan motor is prelubricated and sealed No further lubrication is needed 3 Visually inspect connecting lines and coils for evidence of oil leaks 4 Check wiring for loose connections 5 Check for cor...

Page 27: ...pection and maintenance for your equipment Make sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use m...

Page 28: ...door Return Air Same Indoor Coil Discharge Air Lower PRESSURES Suction Vapor Lower Liquid Higher Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Un...

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