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506637−01 11/10

DO NOT CHARGE UNIT

(Results of charging at low

temperatures not reliable)

START: Measure outdoor ambient temperature

USE WEIGH-IN METHOD

Weigh-in or remove refrigerant
based upon line length

APPº (Approach) Values(F:+/−1.0° [C: +/−0.6°])

1. Connect gauge set as illustrated in figure 15.

2. Confirm proper airflow across coil using figure 17.
3. Compare unit pressures with table 4, 

Normal

Operating Pressures

.

4. Set thermostat to call for heat (must have a cooling

load between 70-80ºF (21−26ºC).

5. When heat demand is satisfied, set thermostat to call

for cooling.

6. Allow temperatures and pressures to stabilize.

7. Record outdoor ambient temperature:

AMBº =_________

8. Record liquid line temperature:

LIQº = __________

9. Subtract to determine approach (APPº):

LIQº_____ − AMBº _____ = APPº_____

10. Compare results with table below.

Figure 19. Using HFC−410A Approach (TXV) Charge Method

64ºF and

BELOW

65ºF

and

ABOVE

 ABOVE or

BELOW

APPROACH TXV

If value is greater than shown (high
approach), add refrigerant; if less
than shown (liquid temperature too
close to ambient temperature, low
approach), remove refrigerant.

If refrigerant is added or
removed, retest to confirm
that unit is properly
charged.

Models

ºF (ºC)*

−024

−036

−048

−060

Any 

6 (3.3)

6 (3.3)

8 (4.4)

4 (2.2)

*Temperature of air entering outdoor coil

DO NOT CHARGE UNIT

(Results of charging at low

temperatures not reliable)

START: Measure outdoor ambient temperature

USE WEIGH-IN METHOD

Weigh-in or remove refrigerant
based upon line length

SCº (Subcooling) Values (F:+/−1.0° [C: +/−0.6°])

BLOCK OUTDOOR COIL: [sometimes necessary with lower
temperatures] Use cardboard or plastic sheet to restrict the airflow
through the outdoor coil to achieve pressures from 325−375 psig
(2240−2585 kPa).

 

Higher pressures are needed to check charge. Block

equal sections of air intake panels and move coverings sideways until
the liquid pressure is in the above noted ranges.

1. Connect gauge set as illustrated in figure 15.

2. Confirm proper airflow across coil using figure 17.
3. Compare unit pressures with table 4, 

Normal

Operating Pressures

.

4. Set thermostat to call for heat (must have a cooling

load between 70-80ºF (21−26ºC)

5. Measure outdoor ambient temperature

6. When heat demand is satisfied, set thermostat to call

for cooling

7. Allow temperatures and pressures to stabilize.

NOTE − If necessary, block outdoor coil to maintain
325 − 375 psig.

8. Record liquid line temperature:

LIQº = ______

9. Measure liquid line pressure and use the value to

determine saturation temperature (see table 3):

SATº = ______

10. Subtract to determine subcooling (SCº):

SATº_____ − LIQº _____ = SCº _____

11. Compare results with table below.

Figure 20. Using HFC−410A Subcooling (TXV) Charge Method

64ºF and

BELOW

65ºF

and

ABOVE

 ABOVE or

BELOW

C

CARDBOARD OR

PLASTIC SHEETS

SUBCOOLING TXV

If value is

MORE 

than

shown, remove
refrigerant.

MORE 

or

LESS

If value is 

LESS

than shown, add
refrigerant.

If refrigerant is
added or removed,
verify charge using
the 

Approach

Method

.

 

Models

ºF (ºC)*

−024

−036

−048

−060

Any

5 (2.7)

6 (3.3)

6 (3.3)

9 (5.0)

*Temperature of air entering outdoor coil

Summary of Contents for Elite XC16-024-230

Page 1: ...rvice valve s internal seals INSTALLATION INSTRUCTIONS Elite Series XC16 Units AIR CONDITIONER 506637 01 11 10 Supersedes 506101 01 TABLE OF CONTENTS General 1 Shipping and Packing List 1 Unit Dimensi...

Page 2: ...39 991 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 XC16 036 230 45 1143 XC16 048 230 39 991 XC16 060 230 39 991 35 1 2 902 39 3 8 1001 16 7 8 429 8 3 4 222...

Page 3: ...LVE SUCTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH MANUAL RESET S4 COMPRESSOR HARNESS GROUND LUG SINGLE POLE CONTACTOR K1 DUAL RUN CAPACITOR C12 CONTROL PANEL PLUMBI...

Page 4: ...nt loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application N...

Page 5: ...2 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench...

Page 6: ...ressure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction press...

Page 7: ...ow Glass has a very high level of sound transmission For proper placement of unit in relation to a window see the provided illustration in figure 4 detail A PLACING UNIT ON SLAB When installing unit a...

Page 8: ...f two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENE...

Page 9: ...ERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel a...

Page 10: ...door unit coil braze connections Use Lennox L15 sweat non flare series line set or field fabricated refrigerant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 fe...

Page 11: ...R RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sho...

Page 12: ...N Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and...

Page 13: ...FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT...

Page 14: ...instructions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY...

Page 15: ...d check expansion valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GA...

Page 16: ...line to the indoor unit s distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface o...

Page 17: ...nder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the li...

Page 18: ...et and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves...

Page 19: ...fer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use only w...

Page 20: ...Page 20 506637 01 11 10 Figure 13 Typical Unit Wiring Diagram...

Page 21: ...e remaining in the oil It may be necessary to replace the filter drier several times to achieve the required dryness level If system dryness is not verified the compressor will fail in the future Unit...

Page 22: ...ide to the suction line service port CConnect the manifold gauge set s high pressure side to the liquid line service port DPosition temperature sensor on liquid line near liquid line service port OUTD...

Page 23: ...14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Temp of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb We...

Page 24: ...HOD Weigh in or remove refrigerant based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the...

Page 25: ...stem is not properly charged or that a problem exists with some component in the system Temp of air entering outdoor coil 5F 5C 024 036 048 060 Liquid Suction Liquid Suction Liquid Suction Liquid Suct...

Page 26: ...door fan motor is prelubricated and sealed No further lubrication is needed 3 Visually inspect connecting lines and coils for evidence of oil leaks 4 Check wiring for loose connections 5 Check for cor...

Page 27: ...pection and maintenance for your equipment Make sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use m...

Page 28: ...door Return Air Same Indoor Coil Discharge Air Lower PRESSURES Suction Vapor Lower Liquid Higher Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Un...

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