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11/10

506637−01

*2P1110*

*P506637-01*

Page 1

2010 Lennox Industries Inc.

Dallas, Texas, USA

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.

WARNING

Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.

Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.

IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.

 

IMPORTANT

This unit must be matched with an indoor coil as speci-
fied in 

Lennox XC16

 E

ngineering Handbook

. Coils pre-

viously charged with HCFC−22 must be flushed.

NOTICE TO INSTALLER

UNIT PLACEMENT

It is critical for proper unit operation to place outdoor unit on an
elevated surface as described in 

Unit Placement 

section on page 7.

BRAZING LINE SET TO SERVICE VALVES

It is imperative to follow the brazing technique illustrated starting on
page 12 to avoid damaging the service valve’s internal seals.

INSTALLATION
INSTRUCTIONS

Elite

®

 Series XC16

 

Units

AIR CONDITIONER

506637−01 
11/10
Supersedes 506101−01

TABLE OF CONTENTS

General

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Shipping and Packing List

1

. . . . . . . . . . . . . . . . . . . . . . 

Unit Dimensions

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Model Number Identification

2

. . . . . . . . . . . . . . . . . . . . 

Unit Parts Arrangement

3

. . . . . . . . . . . . . . . . . . . . . . . . 

Operating Gauge Set and Service Valves

4

. . . . . . . . . 

Recovering Refrigerant from Existing System

6

. . . . . 

Unit Placement

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removing and Installing Panels

9

. . . . . . . . . . . . . . . . . 

New or Replacement Line Set

10

. . . . . . . . . . . . . . . . . . . 

Brazing Connections

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Flushing Line Set and Indoor Coil

15

. . . . . . . . . . . . . . . . 

Installing Indoor Metering Device

16

. . . . . . . . . . . . . . . . 

Leak Test Line Set and Indoor Coil

17

. . . . . . . . . . . . . . . 

Evacuating Line Set and Indoor Coil

18

. . . . . . . . . . . . . 

Electrical

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Servicing Units Delivered Void of Charge

21

. . . . . . . . . 

Unit Start−Up

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

System Refrigerant

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

System Operation

25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checklist

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General 

The XC16 Air Conditioners, which will also be referred to in
this instruction as the outdoor unit, uses HFC−410A
refrigerant. This outdoor unit must be installed with a
matching indoor unit and line set as outlined in the 

Lennox

XC16

 

Engineering Handbook

. XC16 Air Conditioners are

designed for use in thermal expansion valve (TXV)
systems.

NOTE − The XC16 outdoor unit is rated for 230V
applications only. A hard-start kit is required for
applications where the supply voltage is less than 230V.

Shipping and Packing List

Check the unit for shipping damage and listed times below
are intact. If damaged, or if parts are missing, immediately
contact the last shipping carrier.

1  Assembled outdoor unit.

Litho U.S.A.

Summary of Contents for Elite XC16-024-230

Page 1: ...rvice valve s internal seals INSTALLATION INSTRUCTIONS Elite Series XC16 Units AIR CONDITIONER 506637 01 11 10 Supersedes 506101 01 TABLE OF CONTENTS General 1 Shipping and Packing List 1 Unit Dimensi...

Page 2: ...39 991 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 XC16 036 230 45 1143 XC16 048 230 39 991 XC16 060 230 39 991 35 1 2 902 39 3 8 1001 16 7 8 429 8 3 4 222...

Page 3: ...LVE SUCTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH MANUAL RESET S4 COMPRESSOR HARNESS GROUND LUG SINGLE POLE CONTACTOR K1 DUAL RUN CAPACITOR C12 CONTROL PANEL PLUMBI...

Page 4: ...nt loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application N...

Page 5: ...2 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench...

Page 6: ...ressure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction press...

Page 7: ...ow Glass has a very high level of sound transmission For proper placement of unit in relation to a window see the provided illustration in figure 4 detail A PLACING UNIT ON SLAB When installing unit a...

Page 8: ...f two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENE...

Page 9: ...ERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel a...

Page 10: ...door unit coil braze connections Use Lennox L15 sweat non flare series line set or field fabricated refrigerant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 fe...

Page 11: ...R RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sho...

Page 12: ...N Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and...

Page 13: ...FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT...

Page 14: ...instructions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY...

Page 15: ...d check expansion valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GA...

Page 16: ...line to the indoor unit s distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface o...

Page 17: ...nder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the li...

Page 18: ...et and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves...

Page 19: ...fer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use only w...

Page 20: ...Page 20 506637 01 11 10 Figure 13 Typical Unit Wiring Diagram...

Page 21: ...e remaining in the oil It may be necessary to replace the filter drier several times to achieve the required dryness level If system dryness is not verified the compressor will fail in the future Unit...

Page 22: ...ide to the suction line service port CConnect the manifold gauge set s high pressure side to the liquid line service port DPosition temperature sensor on liquid line near liquid line service port OUTD...

Page 23: ...14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Temp of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb We...

Page 24: ...HOD Weigh in or remove refrigerant based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the...

Page 25: ...stem is not properly charged or that a problem exists with some component in the system Temp of air entering outdoor coil 5F 5C 024 036 048 060 Liquid Suction Liquid Suction Liquid Suction Liquid Suct...

Page 26: ...door fan motor is prelubricated and sealed No further lubrication is needed 3 Visually inspect connecting lines and coils for evidence of oil leaks 4 Check wiring for loose connections 5 Check for cor...

Page 27: ...pection and maintenance for your equipment Make sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use m...

Page 28: ...door Return Air Same Indoor Coil Discharge Air Lower PRESSURES Suction Vapor Lower Liquid Higher Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Un...

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