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506470-01

Issue 1007

1.  Connect the manifold gauge set to the service valve ports
as follows (See Figure 13 above):

  •  

Low pressure gauge to suction line service valve

  •   

  High pressure gauge to liquid line service valve

2.  Close manifold gauge set valves.  Connect the center
manifold hose to an upright cylinder of R410A.

3.  If room temperature is below 70°F, set the room
thermostat to call for heat.  This will create the necessary
load for properly charging the system in the cooling cycle.

4.  Use a digital thermometer to record the outdoor ambient
temperature.

5.  When the heating demand has been satisfied, switch the
thermostat to cooling mode with a set point of 68°F.  When
pressures have stabilized, use a digital thermometer  to
record the liquid and suction line temperatures.

6.  The outdoor temperature will determine which charging
method to use.  Proceed with the appropriate charging
method.

Charge Using Weigh-In Method (Fixed Orifice/TXV
Systems) - Outdoor Temperatures Below 65°F

If the system is void of refrigerant, or if the outdoor ambient
temperature is cool, use the weigh-in method to charge the
unit.  Do this after any leaks have been repaired.

1.  Recover the refrigerant from the unit.

2.  Conduct a leak check, then evacuate as previously
outlined.

3.  Weigh in the charge according to the total amount shown
on the unit nameplate.

If weighing facilities are not available or if unit is being
charged during warm weather, use one of the following
procedures.

Charge Using Subcooling Method (Fixed Orifice/TXV
Systems) - Outdoor Temperatures 65°F or Above

If charging a fixed orifice or TXV system when the outdoor
ambient temperature is 65°F or above, the subcooling
method can be used to charge the unit.

1.  With the manifold gauge hose still on the liquid service
port and the unit operating stably, use a digital thermometer
to check the liquid line temperature.  For best results, use
the same digital thermometer to check both the outdoor
ambient and the liquid line temperatures.

2.  At the same time, record the liquid line pressure reading.

3.  Use the temperature/pressure chart (Table 5) to determine
the saturation temperature for the liquid line pressure
reading.

4.  Subtract the liquid line temperature from the saturation
temperature (according to the chart) to determine subcooling.

Page  14

Figure 13

Summary of Contents for 4HP18LT

Page 1: ...may cause personal injury death or property damage Use appropriate safety gear including safety glasses and gloves when installing this equipment WARNING Installation and servicing of air conditioning...

Page 2: ...S or Canadian Electrical Code Canada Compliance should be determined prior to installation 4HP18LT condensing units use R410A which is an ozone friendly HFC refrigerant The unit must be installed wit...

Page 3: ...This will prevent ice from building up under the unit during a defrost cycle Refer to following roof mounting section for barrier construction if unit must face prevailing winter winds If unit coil ca...

Page 4: ...tion as well as the section that follows entitled Flushing Existing Line Set and Indoor Coil If this unit is being matched with an approved line set or indoor coil which was previously charged with R...

Page 5: ...a tion and the introduction of moisture into the system 3 Use silver alloy brazing rods 5 or 6 silver alloy for copper to copper brazing or 45 silver alloy for copper to brass or copper to steel brazi...

Page 6: ...sure to empty all existing traps Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog thethermalexpansionvalve reducingsystemperformance and capacity Failure...

Page 7: ...Vertical to Horizontal Outside Wall Wood Block Between Studs IMPORTANT Refrigerant lines must not contact wall Vapor Line Liquid Line Wire Tie Inside Wall Strap Sleeve Wire Tie Wire Tie Strap Wood Blo...

Page 8: ...existing system Refer to the gauges after shutdown to confirm that the entire system is completely void of refrigerant Disconnect the liquid and suction lines from the existing outdoor unit If the exi...

Page 9: ...Close the valve on the inverted R 22 cylinder and the gauge set valves Pump the remaining refrigerant out of the recovery machine and turn the machine off 10 Use nitrogen to break the vacuum on the r...

Page 10: ...ak seal To Access the Schrader Port 1 Remove the service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is completed replace service port cap Tighten finger tigh...

Page 11: ...erant requirements will vary with lenths Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and rechecks Evacuation Evacuating the system of noncondensables is critical for...

Page 12: ...nter port hose to a nitrogen cylinder with pressure regulator set to 150 psig and purge the hose Open the manifold gauge valves to break the vacuum in the line set and indoor unit Close the manifold g...

Page 13: ...ing plate This charge is based on a matching indoor coil and outdoor coil with 15 line set For varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided...

Page 14: ...ure is cool use the weigh in method to charge the unit Do this after any leaks have been repaired 1 Recover the refrigerant from the unit 2 Conduct a leak check then evacuate as previously outlined 3...

Page 15: ...ure from the liquid line temperture to determine the approach temperature Page 15 Table 6 Subcooling Values Table 5 R410A Temperature Pressure Chart T em p F P ressure P sig T em p F P ressure P sig T...

Page 16: ...ecover refrigerant from the system to increase the approach temperature Check Charge Using Normal Operating Pressures Use Table 7 to perform maintenance checks Table 7 is not a procedure for charging...

Page 17: ...506470 01 Issue 1007 Page 17 Table 8 L Liquid S Suction Values provided above are typical pressures Indoor unit matchup indoor air quality equipment and indoor load will case pressures to vary...

Page 18: ...below 50 F System should be left in the emergency heat mode at least 6 hours to allow the crankcase heater sufficient time to prevent compressor slugging Defrost System The defrost system includes two...

Page 19: ...rost mode when the compressor delay jumper is removed NOTE The 30 second off cycle is not functional when jumpering the TEST pins Time Delay The timed off delay is 5 minutes long The delay helps to pr...

Page 20: ...er of times consecutively pause and then repeat the process The number of consecutive flashes correlates to a paticular abnormal condition TRIP LED Red indicates there is a demand signal from the ther...

Page 21: ...removed from the module TRIP and ALERT LEDs flashing at the same time means control circuit voltage is too low for operation 24VAC Power Wiring The diagnostic module requires a constant nominal 24VAC...

Page 22: ...When the coil is not energized the demand signal input should be less than 0 5VAC Miswired Module Codes Depending on the system configuration some ALERT flash codes may not be active The presence of...

Page 23: ...at the outdoor fan motor compressor and indoor blower motor Values should be compared with those given on unit nameplate Check clean or replace indoor unit filters Check the refrigerant charge and ga...

Page 24: ...t urine cottonwood seeds etc Heat Pump Operation Heat pump units have several characteristics you should be aware of Heat pumps satisfy heating demand by delivering large amounts of warm air into the...

Page 25: ...y heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperature Indicator The temperture indicator display...

Page 26: ...__________ Maximum Fuse or Circuit Breaker ________________________ Electical Connections Tight Indoor Filter Clean Supply Voltage Unit Off __________ Indoor Blower RPM ___________________ S P Drop Ov...

Page 27: ...UIPMENT GROUND HR1 L2 208 230 60 1 L1 K1 1 BLACK YELLOW RED RED C12 ORANGE B4 PURPLE B1 GROUND LUG GROUND L2 L1 208 230 60 1 DUAL CAPACITOR RED COMPRESSOR CONTACTOR BLACK COMPRESSOR CRANKCASE HEATER R...

Page 28: ...506470 01 Issue 1007 Page 28 NOTES...

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