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506470-01

Issue 1007

INSTALLATION

Inspection of Shipment

Upon receipt of equipment, carefully inspect it for possible
shipping damage. If damage is found, it should be noted on
the carrier’s freight bill. Take special care to examine the
unit inside the carton if the carton is damaged. Any concealed
damage discovered should be reported to the last carrier
immediately, preferably in writing, and should include a
request for inspection by the carrier’s agent.

If any damages are discovered and reported to the carrier
DO NOT INSTALL THE UNIT

, as claim may be denied.

Check the unit rating plate to confirm specifications are
as ordered.

Location of Unit

Outdoor units operate under a wide range of weather
conditions; therefore, multiple factors must be considered
when positioning the unit.  The unit must be positioned to
give adequate clearances for sufficient airflow and servicing.
Refer to Figure 1 for installation clearances.

General
Read this entire instruction manual, as well as the
instructions supplied in separate equipment, before
starting the installation. Observe and follow all
warnings, cautions, instructional labels, and tags.
Failure to comply with these instructions could result
in an unsafe condition and/or premature component
failure.

These instructions are intended as a general guide only for
use by qualified personnel and do not supersede any national
or local codes in any way. The installation must comply with
all provincial, state, and local codes as well as the National
Electrical Code (U.S.) or Canadian Electrical Code (Canada).
Compliance should be determined prior to installation.

4HP18LT condensing units use R410A which is an ozone-
friendly HFC refrigerant. The unit must be installed with a
matching indoor coil and line set.  A filter drier approved for
use with R410A is installed in the unit.

IMPORTANT:

  This product has been designed and

manufactured to meet ENERGY STAR criteria for energy
efficiency when matched with appropriate coil components.
However, proper refrigerant charge and proper air flow are
critical to achieve rated capacity and efficiency.  Installation
of this product should follow the manufacturer’s refrigerant
charging and air flow instructions.  

Failure to confirm proper

charge and airflow may reduce energy efficiency and
shorten equipment life.

When servicing or repairing HVAC components, ensure the
fasteners are appropriately tightened. Table 1 shows torque
values for fasteners.

Place a sound-absorbing material, such as Isomode
under the unit if it will be installed in a location or position
that will transmit sound or vibration to the living area or
adjacent buildings..

Page  2

Figure 1

Installation Clearances

* A service clearance of 30" must be maintained on

one of the sides adjacent to the control box.
Clearance to one of the other three sides must be
36". Clearance to one of the remaining two sides may
be 12" and the final side may be 6".

A clearance of 24" must be maintained between units.

48" clearance required on top of unit. Maximum soffit
overhang is 36".

36” *

36” *

36”

36”

Table 1

Torque Table

Compressor Bolts

90 in. lbs.

#10 Machine Screws

28 in. lbs.

#8 Machine Screws

16 in. lbs.

Sheet Metal Screws

16 in. lbs.

Service Port Caps

8 ft. lbs.

Stem Caps

8 ft. lbs.

Fastener

Torque

Summary of Contents for 4HP18LT

Page 1: ...may cause personal injury death or property damage Use appropriate safety gear including safety glasses and gloves when installing this equipment WARNING Installation and servicing of air conditioning...

Page 2: ...S or Canadian Electrical Code Canada Compliance should be determined prior to installation 4HP18LT condensing units use R410A which is an ozone friendly HFC refrigerant The unit must be installed wit...

Page 3: ...This will prevent ice from building up under the unit during a defrost cycle Refer to following roof mounting section for barrier construction if unit must face prevailing winter winds If unit coil ca...

Page 4: ...tion as well as the section that follows entitled Flushing Existing Line Set and Indoor Coil If this unit is being matched with an approved line set or indoor coil which was previously charged with R...

Page 5: ...a tion and the introduction of moisture into the system 3 Use silver alloy brazing rods 5 or 6 silver alloy for copper to copper brazing or 45 silver alloy for copper to brass or copper to steel brazi...

Page 6: ...sure to empty all existing traps Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog thethermalexpansionvalve reducingsystemperformance and capacity Failure...

Page 7: ...Vertical to Horizontal Outside Wall Wood Block Between Studs IMPORTANT Refrigerant lines must not contact wall Vapor Line Liquid Line Wire Tie Inside Wall Strap Sleeve Wire Tie Wire Tie Strap Wood Blo...

Page 8: ...existing system Refer to the gauges after shutdown to confirm that the entire system is completely void of refrigerant Disconnect the liquid and suction lines from the existing outdoor unit If the exi...

Page 9: ...Close the valve on the inverted R 22 cylinder and the gauge set valves Pump the remaining refrigerant out of the recovery machine and turn the machine off 10 Use nitrogen to break the vacuum on the r...

Page 10: ...ak seal To Access the Schrader Port 1 Remove the service port cap with an adjustable wrench 2 Connect gauge to the service port 3 When testing is completed replace service port cap Tighten finger tigh...

Page 11: ...erant requirements will vary with lenths Check all joints for leaks Purge nitrogen and R410A mixture Correct any leaks and rechecks Evacuation Evacuating the system of noncondensables is critical for...

Page 12: ...nter port hose to a nitrogen cylinder with pressure regulator set to 150 psig and purge the hose Open the manifold gauge valves to break the vacuum in the line set and indoor unit Close the manifold g...

Page 13: ...ing plate This charge is based on a matching indoor coil and outdoor coil with 15 line set For varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided...

Page 14: ...ure is cool use the weigh in method to charge the unit Do this after any leaks have been repaired 1 Recover the refrigerant from the unit 2 Conduct a leak check then evacuate as previously outlined 3...

Page 15: ...ure from the liquid line temperture to determine the approach temperature Page 15 Table 6 Subcooling Values Table 5 R410A Temperature Pressure Chart T em p F P ressure P sig T em p F P ressure P sig T...

Page 16: ...ecover refrigerant from the system to increase the approach temperature Check Charge Using Normal Operating Pressures Use Table 7 to perform maintenance checks Table 7 is not a procedure for charging...

Page 17: ...506470 01 Issue 1007 Page 17 Table 8 L Liquid S Suction Values provided above are typical pressures Indoor unit matchup indoor air quality equipment and indoor load will case pressures to vary...

Page 18: ...below 50 F System should be left in the emergency heat mode at least 6 hours to allow the crankcase heater sufficient time to prevent compressor slugging Defrost System The defrost system includes two...

Page 19: ...rost mode when the compressor delay jumper is removed NOTE The 30 second off cycle is not functional when jumpering the TEST pins Time Delay The timed off delay is 5 minutes long The delay helps to pr...

Page 20: ...er of times consecutively pause and then repeat the process The number of consecutive flashes correlates to a paticular abnormal condition TRIP LED Red indicates there is a demand signal from the ther...

Page 21: ...removed from the module TRIP and ALERT LEDs flashing at the same time means control circuit voltage is too low for operation 24VAC Power Wiring The diagnostic module requires a constant nominal 24VAC...

Page 22: ...When the coil is not energized the demand signal input should be less than 0 5VAC Miswired Module Codes Depending on the system configuration some ALERT flash codes may not be active The presence of...

Page 23: ...at the outdoor fan motor compressor and indoor blower motor Values should be compared with those given on unit nameplate Check clean or replace indoor unit filters Check the refrigerant charge and ga...

Page 24: ...t urine cottonwood seeds etc Heat Pump Operation Heat pump units have several characteristics you should be aware of Heat pumps satisfy heating demand by delivering large amounts of warm air into the...

Page 25: ...y heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperature Indicator The temperture indicator display...

Page 26: ...__________ Maximum Fuse or Circuit Breaker ________________________ Electical Connections Tight Indoor Filter Clean Supply Voltage Unit Off __________ Indoor Blower RPM ___________________ S P Drop Ov...

Page 27: ...UIPMENT GROUND HR1 L2 208 230 60 1 L1 K1 1 BLACK YELLOW RED RED C12 ORANGE B4 PURPLE B1 GROUND LUG GROUND L2 L1 208 230 60 1 DUAL CAPACITOR RED COMPRESSOR CONTACTOR BLACK COMPRESSOR CRANKCASE HEATER R...

Page 28: ...506470 01 Issue 1007 Page 28 NOTES...

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