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Page 9 of 18

506318-03

Issue 1946

TO VAPOR

SERVICE VALVE

HFC-410A

MANIFOLD GAUGE SET

OUTDOOR UNIT

HIGH

LOW

1

2

A

B

NITROGEN

NOTE  -

  Position

canister to deliver

liquid refrigerant.

 A -

With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of the

manifold gauge set. Open the valve on the HFC-410A cylinder (vapor only).

 B -

Open the high pressure side of the manifold to allow HFC-410A into the line set and indoor unit. Weigh in

a trace amount of HFC-410A.

 [A trace amount is a maximum of two ounces (57 g) refrigerant or three

pounds (31  kPa)  pressure.] 

Close the valve on the HFC-410A cylinder and the valve on the high

pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.

 C -

Connect a cylinder of nitrogen with a pressure regulating valve to the center port of the manifold gauge

set.

 D -

Adjust nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge set

in order to pressurize the line set and the indoor unit.

 E -

After a few minutes, open one of the service valve ports and verify that the refrigerant added to the

system earlier is measurable with a leak detector.

 F -

After the line set has been connected to the indoor and outdoor units, check the line set connections and

indoor unit for leaks. Use the following procedure to test for leaks:

 A -

Connect the high pressure hose of an HFC-410A manifold gauge set to the vapor valve service port.

NOTE - Normally, the high pressure hose is connected to the liquid line port. However, connecting it

to the vapor port better protects the manifold gauge set from high pressure damage.

 B -

With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of

the manifold gauge set.

CONNECT GAUGE SET

TEST FOR LEAKS

NOTE - Later in the procedure, the HFC-410A container will be replaced by the nitrogen container.

After leak testing, disconnect gauges from service ports. 

NOTE - Service valve cores remain removed for the following evacuation procedure.

LEAK TEST

Leak Test and Evacuation

Summary of Contents for 4HP14

Page 1: ...alified personnel and do not supersede any national or local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or Cana...

Page 2: ...nstalled on a solid foundation This foundation should extend a minimum of 2 inches beyond the sides of the outdoor section To reduce the possibility of noise transmission the foundation slab should NO...

Page 3: ...l or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and top of unit...

Page 4: ...8 042 3 8 3 8 7 8 7 8 048 3 8 3 8 7 8 7 8 060 3 8 3 8 7 8 1 1 8 Field supplied 7 8 x 1 1 8 connector required on both ends of vapor tubing Table 3 Recommended Liquid Vapor Tube Diameters in Be extra c...

Page 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Page 6: ...il Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR...

Page 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Page 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Page 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Page 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Page 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Page 12: ...the low voltage field wiring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a...

Page 13: ...or varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustme...

Page 14: ...for 90 seconds following the start up of the compressor during test mode High Pressure Switch HI PS When the high pressure switch trips the defrost board will cycle off the compressor and the strike c...

Page 15: ...ition at power up the control will ignore the test pins When the jumper is placed across the TEST pins for 2 seconds the control will enter the defrost mode If the jumper is removed before an addition...

Page 16: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Page 17: ...he defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restori...

Page 18: ...506318 03 Page 18 of 18 Issue 1946 Figure 8 14 15 SEER Wiring Diagram...

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