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8

Torque Requirements for Caps and 

Fasteners

When servicing or repairing HVAC components, ensure 

the fasteners are appropriately tightened. “Table 1. Torque 

Requirements” on page 8 provides torque values for 

fasteners.

IMPORTANT

Only use Allen wrenches of sufficient hardness (50Rc - 

Rockwell scale minimum). Fully insert the wrench into the 

valve stem recess.
Service valve stems are factory-torqued from 9 ft.-lbs. 

(12 N*m) for small valves, to 25 ft.-lbs. (34 N) for large 

valves) to prevent refrigerant loss during shipping and 

handling. Using an Allen wrench rated at less than 50Rc 

risks rounding or breaking off the wrench, or stripping the 

valve stem recess.
See the Lennox Service and Application Notes C-08-1 for 

further details and information.

Table 1.   Torque Requirements

Parts

Recommended Torque

U.S.

Newton-Meter- N

Service valve cap

8 ft.-lb.

11

Sheet metal screws

16 in.-lb.

2

Machine screws #10

27 in.-lb.

3

Compressor bolts

7 ft.-lb.

10

Gauge port seal cap

8 ft.-lb.

11

Indoor Unit Installation

CAUTION

In order to avoid injury, take proper precaution when lifting 

heavy objects.

Unit Placement Considerations
AVOID

Do not install the unit in the following locations:

•  Areas exposed to petrochemicals or petrochemical 

products.

•  Areas exposed to salt or other corrosive materials or 

caustic gases.

•  Areas exposed to extreme voltage variations (such as 

factories.

•  Tightly enclosed areas that may impede service of the 

unit.

•  Areas exposed to fossil fuels (such as oil or gas in kitch-

ens).

•  Areas exposed to strong electromagnetic forces.
•  Areas exposed to acids or alkaline detergents.

DO

•  Place the unit so that it is not exposed to direct sunlight.
• 

Ensure the structural ceiling can support the weight of 

the unit.

•  Select a location where condensate line will have the 

shortest run to a suitable drain per local codes.

• 

Allow sufficient space around unit for proper operation 

and maintenance.

•  Install unit a minimum of 3 feet (1m) away from any 

antenna, power cord (line) radio, telephone, security 

system,  or  intercom.  Electrical  interference  and  radio 

frequencies from any of these sources may affect op-

eration.

• 

Be sure to instruct customers how to properly operate 

the unit (especially maintenance of air filter, and oper

-

ation procedure) by having them carry out operations 

themselves while looking at the manual provided with 

the controller.

Determining Wall Mounting Plate Location

Right piping

Left piping

 

Right back piping

Left back piping

Figure 7.  Determining Exit Locations

1.  Remove the wall mounting plate from the back of the 

indoor unit.

2.  Determine the best exit location for utility bundle (line 

set, condensate line and wiring). See the following 

section concerning wall sleeve installation instructions.

3.  Position the wall mounting plate on the wall so that, 

when installed, the unit will be at least 6 inches (152 

mm) from the ceiling and 5 inches (127 mm) from the 

wall on either side. The wall mounting plate must be 

level side-to-side.

4. 

Use the wall mounting plate as a template to determine 

the exit point for utility bundle. Mark the wall to facilitate 

drilling hole for utility bundle.

Installation of Wall Mounting Plate

Install the wall mounting plate (see “Figure 4. Indoor Unit 

Wall Plate Dimensions - Inches (mm)” on page 6) so 

that it is correctly positioned horizontally and vertically. The 

indoor unit must be installed level on the wall to allow proper 

condensate drainage.

1. 

Use a carpenter’s level or measuring tape to verify the 

wall mounting plate is horizontally level.

2.  Secure the wall mounting plate to the wall using the 

provided screws and screw anchors. 

NOTE: 

It is important to use all screws provided to secure 

the wall mounting plate to the wall. Additional holes 

may be drilled through the metal wall mounting plate 

to better secure wall plate. Field-provided anchors/

Summary of Contents for 3PC036

Page 1: ...7784 01 Table of Contents General 1 Included Parts 2 Model Number Identification 3 Indoor Outdoor Unit Match Ups 4 Typical System Components 4 System Dimensions 5 Outdoor Units 5 Indoor Units 6 System...

Page 2: ...er guide 1 ea Wireless control holder with 2 mounting screws 1 Mounting plate with mounting screws and anchors FROM EDGE TO HOLE CENTER 50mm FROM EDGE TO HOLE CENTER 100mm 150 100 100 100 50 50 50 2 2...

Page 3: ...ominal Cooling Capacity 036 3 tons Refrigerant Type 4 HFC 410A Minor Design Sequence 1 1st Revision 3 P C 036 S 4 S 1 P Series Type 3 3 ton outdoor unit for 3PC 3WMC Wall Mount system OUTDOOR SINGLE Z...

Page 4: ...Panel Outdoor Unit Power Cable 1 2 3 4 5 6 7 8 9 10 1 2 3 4 6 7 8 9 10 5 Humidity Boost IMPORTANT The refrigerant metering device for this system is located in the outdoor unit This makes it necessary...

Page 5: ...SIDE VIEW 37 1 4 946 26 1 2 673 40 1 2 1029 GAS VALVE LIQUID VALVE 2 3 8 60 4 1 4 108 3 5 8 92 18 1 8 460 18 457 15 7 8 403 DRAIN HOLE Bottom of Unit 31 7 8 810 15 1 4 387 16 1 8 410 2 7 8 73 1 25 Fi...

Page 6: ...O HOLE CENTER 70mm BUBBLE LEVEL 150 100 50 2 4 6 RECOMMAND mm inch 100 100 50 50 2 2 4 4 LIQUID GAS mm inch Indoor unit outline Right rear side refrigerant pipe inlet 2 1 2 64 diameter Left rear side...

Page 7: ...th no obstructions on the other three sides Figure 5 Outdoor Unit Clearances Inches mm Indoor Unit FRONT VIEW Wall Vertical Clearance Clearance to Floor 72 inches 1829 mm Minimum 96 inches 2438 mm Rec...

Page 8: ...local codes Allow sufficient space around unit for proper operation and maintenance Install unit a minimum of 3 feet 1m away from any antenna power cord line radio telephone security system or interc...

Page 9: ...sed to these construction materials Installation of Indoor Unit on Wall Mounting Plate 1 A length of field provided flexible condensate piping should be connected to the drain prior to securing the un...

Page 10: ...tall the unit as far as possible from the prop erty line When possible do not install the unit directly outside a window Glass has a very high level of sound trans mission Install unit level Ground Le...

Page 11: ...et Figure 14 Outdoor Unit on Brackets above Snow Line Air Outlet Air Inlet 12 in 305 mm 79 in 2007 mm Figure 15 Outdoor Unit Air Flow Obstructed by Snow Figure 16 Avoid Defrost Water Ice Hazard Prevai...

Page 12: ...low drainage to occur If the heat pump unit is installed on wall mounting bracket insert the provided drain connector into one of the 1 inch 25 mm drain holes and attached a field provided insulated d...

Page 13: ...using Table 3 Refrigerant Piping and Indoor Unit Connection Sizes on page 14 2 Confirm that you are using the correct diameter piping 3 Determine the necessary piping length required for the applicat...

Page 14: ...Refrigerant Piping and Indoor Unit Connection Sizes Size Btuh Liquid Line in Suction Line in 36000 3 8 5 8 A B CANT ON THE OUTSIDE OF THE FLARE MALE FLARE CONNECTION Figure 25 Making Connections Male...

Page 15: ...tested and evacuated to remove any non condensables and moisture from the system Leak Test Use the following procedure to test for system leaks 1 Connect the manifold gauge set and dry nitrogen gas c...

Page 16: ...e to reattach all electrical box covers after con nections are complete Indoor Unit Indoor unit is powered by the outdoor unit Communication Wiring Use one stranded 3 conduc tor wire to provide power...

Page 17: ...17 T5 T5 NOTE Recommend to use two core shielded wire Figure 27 3PC036 Outdoor Unit Wiring Diagram...

Page 18: ...ed 24 hours before unit start up to prevent compressor damage as a result of slugging 1 Inspect all factory and field installed wiring for loose connections 2 Verify that the manifold gauge set is con...

Page 19: ...e detection PC 00 Error Inverter module IPM error PC 01 Error High or Low voltage protection PC 02 Error High temperature sensed at compressor top PC 03 Error Low or High pressure protection PC 04 Err...

Page 20: ...he mode button to scroll through the following functions one at a time COOL Select lowest possible temperature HEAT Select highest possible temperature 4 Let each function run for 5 minutes and perfor...

Page 21: ...e or other various factors Also the Follow Me mode does not operate in this mode NOTE In addition the indoor units do not have a humidistat installed therefore they are unable to determine humidity le...

Page 22: ...ture Figure 30 Self Clean User Information Indoor Unit Display Remote Control Remote Control Holder Louver Front Panel Air Filter pull up Display window ECO intelligent eye Humidity Boost Figure 31 In...

Page 23: ...ow out After cleaning the internal blower then keeps operating with hot air to blow dry the evaporator thus preventing the growth of mold and keeping the inside clean When this function is turned on t...

Page 24: ...r operation use the remote control to activate the unit Unit must be turned off before manual operation To operate your unit manually 1 Locate the MANUAL CONTROL button on the right hand side panel of...

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