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22

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Ref. Air shutter Patent:

U.S. Pat. 5,553,603

Figure 34

Adjustment Rod Up

(1/8" Open Position)

Air Shutter

Burner Tube

Adjusting Set Screw

Adjustment Rod Down

(full open position)

Burner Air Shutter Adjustment

      CAUTION 

The  cast  iron  stove  top  is  very  heavy  and  may 

require a minimum of two people to lift; one person 

on each side (the CI1500 series cast top weighs 

~20 pounds and the CI2500 series cast top weighs 

~40 pounds).

Stove Cast Iron Top

Trivet

Trivet

Ash Lip

Figure 36

B. Locate the 

ash lip

 from packaging (Step 2). Remove the 2 bolts from 

the tapped holes in the ash lip. Align the ash lip below the firebox as 

shown in 

Figure 36

 (the tapped holes in ash lip should align with 

corresponding slots below firebox).  Reinstall the 2 bolts that were 

removed from the ash lip (finger tight only. If a tool is used, be careful 

not to overtighten).

Air Shutter Adjustment Guidelines: 

If the burner flame appearance differs greatly from what is shown 

on 

Page 21 

(see 

Figure 33

)

, some adjustment from standard for the 

air shutter gap may be necessary (to compensate for variables in the 

installation and fuel such as, BTU value / composition, gas pressure, 

specific gravity of gas, altitude, etc.).

The following chart is provided to aid you in achieving the correct air 

shutter adjustment for your installation.

Air Shutter Adjustment Guidelines:

Amount of 

Primary Air

Flame Color

Air Shutter

Adjustment

If air shutter is 

closed too far 

Flame will 

be yellow

Air shutter gap should be 

increased

If air shutter is open 

too far 

Flame will 

be blue

Air shutter gap should be 

decreased

Table 9

When satisfied that the appliance operates properly, proceed to finish 

the installation. Leave the control knob in the ON position and the 

on/off switch in the OFF position. 

Step 16.  INSTALL STOVE TOP, TRIVET AND ASH LIP

A. Place the cast iron top into position on the stove top (See 

Figure 35

).

  

Place the trivet into the recess on the cast iron top (See 

Figure 35

).

Main Burner Factory Air Shutter 

Opening Setting  - Inches (millimeter)

Model

Natural

Gas

Propane

Gas

CI1500DVF

5/16"

(7.93 mm)

5/8"

(15.9 mm)

CI2500DVF

1/2"

(12.7 mm)

5/8"

(15.9 mm)

Burner Adjustment

Initially, always position the air shutter to the factory setting as shown 

in

 Figure 34

 (adjustment rod is located in the lower control area).  This 

can be done by moving the adjustment rod up or down accordingly.  

Allow the burner to operate for at least 15 minutes. Observe the flame 

continuously. If it appears weak or sooty as previously described, 

adjust the air shutter to a more open position until the desired flame 

appearance is achieved.

The adjustment rod and associated adjustable air shutter is patented 

technology. Flame adjustments can be made quickly and accurately to 

taste without the need of disassembling the appliance and waiting for 

30 minutes after each adjustment.

Figure 35

Summary of Contents for CI1500DVF Series

Page 1: ...rouvez Appelez immédiatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournis seur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindies L installation et l entretien doivent être assurés par un installateur ou un service d entretien qualifié ou par le fournisseur de gaz AVERTISSEMENT Assurez vous de bien suivre les instructions données dans...

Page 2: ...ng Safety in Operation Warnings Page 23 Rating Plates Page 24 This manual is part of a set of two supporting this product Refer to manual 775 148M for Care and Operation This installation manual will help you obtain a safe efficient depend able installation for your appliance and vent system Pleasereadandunderstandtheseinstructionsbeforebeginning your installation TheseMillivoltappliancesarelisted...

Page 3: ...aller service agency or the gas supplier WARNING Failure to comply with these installation instructions will result in an improperly installed and operating appliance voiding its warranty Any change to this appliance and or its operating controls is danger ous WARNING Clothing or other flammable material should not be placed on or near the appliance AVERTISSEMENT On ne devrait pas placer de vêteme...

Page 4: ...connected to a chimney or flue serving a separate solid fuel burning appliance These appliances are vented gas appliances Do not burn wood or other material in these appliances This appliance is only for use with the type of gas indicated on rating plate This appliance is not convertible for use with other gases unless a certified kit is used Cet appareil doit être utilisé uniquement avec les type...

Page 5: ...11 0 WC 2 73 kPa 13 0 WC 3 23 kPa Table 2 Manifold Gas Supply Pressure millivolt models Fuel Low High Natural Gas Lo 1 6 WC 40 kPa Hi 3 5 WC 87 kPa Propane Lo 6 3 WC 1 57 kPa Hi 10 0 WC 2 49 kPa Table 3 The millivolt appliances are manually controlled and feature a spark igniter piezo thatallowstheappliance spilotgastobelitwithoutthe use of matches or batteries This system provides continued servi...

Page 6: ...ce clothing or other flammable materials on or near this appliance AVERTISSEMENT Surveiller les enfants Garder les vêtements les meubles l essence ou autres liquides à vapeur inflam mables lin de l appareil WARNING This appliance must be properly connected to a venting system Operation of this gas appliance when not connected to a properly installed and maintained venting system can result in carb...

Page 7: ... 1 2 1232 mm Specifications CI1500DVF CI2500DVF Min Max BTU hr Input NG 17 500 28 000 25 500 38 500 Min Max BTU hr Input LP 20 500 27 000 26 500 34 500 DV Vent Size 4 inner 6 5 8 outer 4 inner 6 5 8 outer Room Fan CFM 150 150 Weight lb 206 290 Efficiencies CI1500DVF CI2500DVF EnerGuide P4 67 NG 65 LP 67 NG 64 LP Steady State Efficiency 85 NG 87 LP 83 NG 85 LP Note Due to Lennox ongoing commitment ...

Page 8: ...14 1 4 362mm 17 1 4 438 mm C minimum 15 7 8 403mm 19 483mm D minimum 4 102mm 4 102mm E minimum 2 51mm 2 51mm F minimum 4 102mm 4 102mm G minimum 0 0mm 0 0mm H minimum 62 1575mm 62 1575 mm I minimum 28 1 2 724mm 34 1 2 876 mm J MAXIMUM 48 1219mm 48 1219mm Table 5 Dimensions with a single asterix are reference dimensions only If the optional warming shelves are installed a greater alcove width is re...

Page 9: ...ocal codes When installed in Manufactured Housing the following supplemental requirements must be met The appliance must be secured to the floor i e use 4 1 4 x 2 3 4 boltsandnutsorequivalent Note Notincluded forsecuringappliance to the manufactured home floor The appliance must be grounded to the chassis of the manufactured home Use a No 8 or heavier copper wire at least 18 in length The structur...

Page 10: ...mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 2 cm for appliances 10 000 BTU hr 3kW 12 in 30 cm for appliances 10 000 BTU hr 3kW and 100 000 BTU hr 30kW 36 inches 91 cm for appliances 100 000 BTU hr 30kW 6 in 15 2 cm for appliances 10 000 BTU hr 3kW 9 in 23 cm for appliances 10 000 BTU hr 3kW and 50 000BTU hr 15kW 12inches 30cm forappliances 50 ...

Page 11: ...version kit if necessary Install any optional accessories excluding firescreens Step 8 Page 14 Install lower access door Step 9 Page 14 Venting System Installation Step 10 Page 18 Connect gas supply line to the appliance Purge Air Step 11 Page 18 Install log set ember strip and embers Step 12 Page 20 Reinstall front glass enclosure Step 13 Page 20 Test all connections for leaks factory and field S...

Page 12: ...l doivent être utilisées CAUTION DO NOT abuse glass door by striking or slamming shut Do not remove glass door while the appliance is hot WARNING Do not attempt to substitute the materials used on these doors or replace cracked or broken glass Handle this glass with extreme care Glass is susceptible to damage Do not scratch or handle roughly while reinstalling the glass door frame The glass door s...

Page 13: ...accessories include a wall thermostat blower kit brick liner kit warming shelves and a standard or deluxe remote control kits B If a wall mounted thermostat is selected mount it in a convenient location on a wall near the stove If the warming shelves are being installed see Homeowners Manual for installation instructions C Wire the thermostat within the millivolt control circuit using a maximum of...

Page 14: ...e appliances must only be vented to the outside Vent terminations shall not be recessed into a wall or siding IMPORTANT Do not exceed the maximum horizontal run allowed see Figures 13 and 14 Support Brackets Install vent support brackets as specified in the vent manufacturers instructions and the National Gas Fuel Code USA NFPA 54 ANSI Z223 1 7 6 5 Support of Gas Vents Gas vents shall besupporteda...

Page 15: ...in Figure 13 Two 45 degree elbows may be substituted for each single 90 degree elbow With a rise between 2 feet to 5 feet one 90 degree or two 45 degree elbows may be used A vertical vent system must terminate no less than 8 feet 2 44 meters and no more than 40 feet 12 meters above the appliance flue collar See Figure 14 A vertically terminated vent system must also conform to the follow ing crite...

Page 16: ...I D 1 insula tion SV4CCK2 Factory Built Chimney Conversion Kit for 7 I D 1 insula tion 8 I D 1 insulation 6 I D 2 insulation SV4CCK3 Factory Built Chimney Conversion Kit for 10 I D 1 insula tion 7 I D 2 insulation 8 I D 2 insulation Model Brand SIMPSON DURA VENT Description 934 Masonry Chimney Conversion Kit 931 Factory Built Chimney Conversion Kit A for 6 I D 932 Factory Built Chimney Conversion ...

Page 17: ...th Black SV4L36 36 Pipe Length Galvanized 903 36 Pipe Length Galvanized SV4LB36 36 Pipe Length Black 903B 36 Pipe Length Black SV4L48 48 Pipe Length Galvanized 902 48 Pipe Length Galvanized SV4LB48 48 Pipe Length Black 902B 48 Pipe Length Black SV4LA 6 Adj Pipe Length Galvanized 908 6 Adj Pipe Length Galvanized SV4LBA 6 Adj Pipe Length Black N A N A SV4LA12 12 Adj Pipe Length Galvanized 911 11 14 ...

Page 18: ...N ONLY Purging Air from Supply Line a Turn gas supply line valve off b Loosen setscrew at inlet pressure tap on upper right of control valve see Figure 30 c Turn gas supply line valve on d When gas flows turn supply valve off e Close the inlet pressure tap Purging Air from Appliance Purge air from appliance by holding gas control valve down in the pilot position until pilot will light see Figure 1...

Page 19: ... tab as shown in Figure 24 6 Install the left top twig onto the corresponding pin on the rear log and align it with the indentation on the front left log as shown in Figure 25 Rear Log Figure 21 3 Place the left front log onto the corresponding burner pin and sub floor left tab as shown in Figure 22 Note If an optional Brick Liner Kit was purchased install it now per instruc tions provided in kit ...

Page 20: ...ight log as shown in Figure 27 9 Place the glowing embers on the burner as shown in Figures 28 and 29 One package of ember material has been included with this log set You will not need to use the entire bag IMPORTANT The quantity and placement of the ember material can affect stove performance therefore it is very important that it be placed as shown in Figures 28 and 29 a Unpackage and divide th...

Page 21: ...e a warm yellow to orange flame that does not soot the shutter opening must be adjusted between these two extremes No smoke or soot should be present Reposition the logs if flames impinge on any of them If the logs are properly positioned and soot ing conditions exist the air shutter opening on the main burner tube should be adjusted Normally the more offsets in the vent system the greater the nee...

Page 22: ...r installation Air Shutter Adjustment Guidelines Amount of Primary Air Flame Color Air Shutter Adjustment If air shutter is closed too far Flame will be yellow Air shutter gap should be increased If air shutter is open too far Flame will be blue Air shutter gap should be decreased Table 9 When satisfied that the appliance operates properly proceed to finish the installation Leave the control knob ...

Page 23: ...A ousurlethermostat mural voir Figure B et le cas échéant sur le boîtier delatélécommande FigureC Pouracheverl instal lationcorrectedecefoyer procédezcommesuitavec lesétiquettesadhésivesenlanguesétrangèresfournies avec les instructions d utilisation et d entretien 1 Repérez l interrupteur ou le thermostat mural qui contrôle le foyer vérifiez que l interrupteur contrôle le fonctionnement du foyer e...

Page 24: ...M TOLERANCE UNLESS OTHERWISE NOTED LINEAL DIM SQUARENESS NOTCH BRAKE RES 1 32 ANGLES 2 HOLES UP TO 004 005 TO 1 010 OVER 1 1 64 LENNOX Industries Inc E N G I N E E R I N G D E P T T O R O N T O O N T A R I O DESIGN OF STICKER RATING PLATE MATERIAL SEE ABOVE FOR FINISH SECS REFER TO ES 0049 PAINT INSIDE NONE SHEET NO 1 OF 1 DWG NO PAINT OUTSIDE NONE 9 1452A MATERIAL 24M8501 QTY 1 299008016 QTY 1 02...

Page 25: ...25 notes ...

Page 26: ... 775 147M REV E 03 2010 1508 Elm Hill Pike Suite 108 Nashville TN 37210 Lennox reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information ...

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