background image

 
 

 

When

 

operating

 

the

 

system,

 

ensure

 

that

 

no

 

hairs,

 

fingers

 

or

 

other

 

body

 

parts,

 

clothing

 

or

 

any

 

other

 

objects

 

carried

 

on

 

the

 

body

 

can

 

become

 

trapped

 

by

 

moving

 

or

 

rotating

 

parts

 

(e.g.

 

drive

 

rollers).

 

In

 

the

 

event

 

of

 

malfunctions,

 

pull

 

on

 

the

 

handbrake

 

immediately

 

and

 

turn

 

off

 

the

 

main

 

isolation

 

power

 

switch.

 

To

 

maintain

 

signal

 

strength,

 

always

 

make

 

sure

 

that,

 

during

 

manoeuvring,

 

the

 

distance

 

between

 

the

 

remote

 

control

 

and

 

the

 

caravan

 

does

 

not

 

exceed

 

5

 

metres.

 

Due

 

to

 

the

 

nature

 

of

 

a

 

radio

 

signal,

 

it

 

can

 

get

 

corrupted

 

by

 

external

 

terrain

 

or

 

objects.

 

So

 

there

 

may

 

be

 

small

 

areas

 

around

 

the

 

caravan

 

where

 

the

 

quality

 

of

 

reception

 

reduces,

 

hence

 

the

 

manoeuvring

 

system

 

may

 

stop

 

momentarily.

 

Always

 

be

 

aware

 

that

 

the

 

manoeuvring

 

system

 

increases

 

the

 

weight

 

of

 

your

 

caravan

 

or

 

trailer.

 

So

 

this

 

reduces

 

the

 

payload

 

of

 

the

 

caravan.

 

Do

 

not

 

exceed

 

the

 

total

 

safe

 

working

 

load

 

of

 

2000kg

 

laden

 

weight

 

(caravan

 

including

 

load)

 

when

 

2

 

motors

 

are

 

used

 

and

 

3000kg

 

laden

 

weight

 

(caravan

 

including

 

load)

 

when

 

4

 

motors

 

(twin

 

axle)

 

are

 

used

.

 

Always

 

make

 

sure

 

that

 

the

 

rollers

 

are

 

fully

 

disengaged

 

from

 

the

 

tyres

 

when

 

the

 

manoeuvring

 

system

 

is

 

not

 

in

 

use.

 

This

 

is

 

better

 

for

 

the

 

tyres

 

and

 

for

 

the

 

system.

 

Always

 

make

 

sure

 

that

 

the

 

rollers

 

are

 

fully

 

disengaged

 

before

 

towing/moving

 

the

 

caravan

 

by

 

vehicle

 

or

 

manpower.

 

This

 

can

 

damage

 

the

 

tyres,

 

manoeuvring

 

system

 

and

 

the

 

towing

 

vehicle.

 

Always

 

make

 

sure

 

that

 

after

 

you

 

have

 

finished

 

using

 

the

 

manoeuvring

 

system,

 

the

 

battery

 

power

 

isolation

 

switch

 

(29)

 

is

 

switched

 

off

 

and

 

the

 

key

 

is

 

removed

 

and

 

stored

 

in

 

a

 

safe

 

place

 

(out

 

of

 

reach

 

of

 

children

 

or

 

other

 

unauthorised

 

people).

 

If

 

you

 

 

switch

 

off,

 

the

 

battery

 

will

 

be

 

discharged

 

by

 

the

 

small

 

 

current.

 

Always

 

make

 

sure

 

that

 

the

 

remote

 

control

 

handset

 

is

 

switched

 

off

 

and

 

stored

 

(in

 

the

 

wall

 

holder)

 

in

 

a

 

safe

 

place

 

(out

 

of

 

reach

 

of

 

children

 

or

 

other

 

unauthorised

 

people).

 

If

 

you

 

 

switch

 

off,

 

the

 

battery

 

will

 

be

 

discharged

 

by

 

the

 

small

 

 

current.

 

Do

 

not

 

rely

 

on

 

the

 

manoeuvring

 

system

 

to

 

act

 

as

 

a

 

brake.

 

Always

 

apply

 

the

 

handbrake

 

after

 

manoeuvring,

 

before

 

disengaging

 

the

 

drive

 

rollers

 

from

 

the

 

tyres.

 

Do

 

not

 

use

 

the

 

manoeuvring

 

system

 

as

 

a

 

support

 

when

 

jacking

 

up

 

the

 

caravan,

 

since

 

this

 

can

 

damage

 

the

 

drive

 

unit.

 

Depending

 

on

 

the

 

weight

 

of

 

the

 

caravan,

 

the

 

manoeuvring

 

system

 

cannot

 

overcome

 

all

 

obstructions

 

without

 

assistance.

 

Please

 

use

 

wedges

 

as

 

a

 

ramp.

 

All

 

wheels

 

and

 

tyres

 

on

 

the

 

caravan

 

must

 

be

 

of

 

the

 

same

 

size

 

and

 

design.

 

If

 

tyres

 

are

 

worn

 

or

 

new

 

tyres

 

are

 

fitted,

 

the

 

distance

 

between

 

the

 

drive

 

rollers

 

and

 

the

 

tyres

 

may

 

need

 

readjusting

 

(see

 

 

 

-

 

Mechanical

 

 

Sensitive

 

objects

 

such

 

as

 

cameras,

 

DVD-Players

 

etc.

 

Must

 

not

 

be

 

kept

 

in

 

the

 

stowage

 

box

 

near

 

the

 

control

 

unit

 

or

 

the

 

motor

 

cable.

 

They

 

can

 

be

 

damaged

 

by

 

the

 

electromagnetic

 

fields.

 

Do

 

not

 

make

 

any

 

modifications

 

on

 

the

 

caravan

 

manoeuvring

 

system

 

(mechanical

 

or

 

electronically).

 

This

 

can

 

be

 

very

 

dangerous!

 

No

 

warranty

 

claim

 

will

 

be

 

accepted

 

and

 

we

 

cannot

 

guarantee

 

the

 

function

 

of

 

the

 

system

 

if

 

any

 

modifications

 

are

 

made.

 

We

 

will

 

not

 

be

 

liable

 

for

 

any

 

damage

 

whatsoever

 

caused

 

as

 

a

 

result

 

of

 

incorrect

 

installation,

 

operation

 

or

 

modification.

 

 

OPERATION

 

-

 

MOTOR

 

UNITS

 

The

 

manoeuvring

 

system

 

has

 

two

 

motor

 

units

 

(1

 

&

 

2).

 

In

 

general

 

they

 

are

 

mounted

 

in

 

front

 

of

 

the

 

axle

 

of

 

the

 

caravan.

 

Both

 

units

 

are

 

identical

 

but

 

cannot

 

be

 

switched.

 

Fig.

 

4

 

A.

 

Aluminium

 

drive

 

roller

 

B.

 

Drive

 

unit

 

including

 

12V

 

motor

 

C.

 

Plastic

 

motor

 

cover

 

D.

 

Base

 

unit

 

E.

  

Gear

 

cover

 

F.

  

Motor

 

for

 

automatic

 

engaging

 

system

 

 
 

 

EM305 Manual AW 11-2020.qxp_Layout 1  16/11/2020  10:56  Page 10

Summary of Contents for emove EM305

Page 1: ...EM305 Caravan Manoeuvring System EM305 Manual AW 11 2020 qxp_Layout 1 30 11 2020 08 49 Page 2 ...

Page 2: ...ey 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 100A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 12 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10 4mm 22 4 Battery terminal co...

Page 3: ... Caravans Model No EM305 Manufacturer The Ace Supply Company Ltd T A Streetwize Accessories Address Unit 1 Royce Trading Estate Ashburton Road West Trafford Park Manchester M17 IRY EU Authorized Representative Ace Supply Co Europe Ltd Address 25 Herbert Place Dublin 2 DO2 AO98 Republic of Ireland This declaration is issued under the sole responsibility of the manufacturer The object of the declara...

Page 4: ...ht without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS 5 0 3 M E e v o m e n o i t a n g i s e D C D t l o V 2 1 e g a t l o v l a n o i t a r e p O e r e p m A 0 3 n o i t p m u s n o c t n e r r u c e g a r e v A e r e p m A 0 2 1 n o i t p m u s n o c...

Page 5: ...Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the unit will not fit correctly other...

Page 6: ...surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been installed INSTALLATION ELECTRICAL ELEC...

Page 7: ...quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29 which includes an external holder with hinged cover Important The switch must be mounted onto the exterior body of the caravan and be easily accessible from the outside of the caravan in case of any emergency The switch must be mounted close to the location of the battery in order to...

Page 8: ...g 3S T on the control unit to the twin axle position Fig 3T so that the manoeuvring system can be used for a twin axle caravan In the twin axle function when making curves all wheels will drive but at a different speed Finally both electronic control units 4 must be prepared for the use of only one remote handset 32 The remote handset need to be synchronised with both electronic control units usin...

Page 9: ...l be discharged by the small current Always make sure that the remote control handset is switched off and stored in the wall holder in a safe place out of reach of children or other unauthorised people If you switch off the battery will be discharged by the small current Do not rely on the manoeuvring system to act as a brake Always apply the handbrake after manoeuvring before disengaging the driv...

Page 10: ...otates in reverse direction H Green LED reflects status of the remote control and caravan manoeuvring system I Two handed service for automatic engaging of the motor powered rollers to the tyre J Two handed service for automatic disengaging of the motor powered rollers from the tyre K Blue LED reflects status of the automatic engaging system L Red overload LED Amp overload protection is activated ...

Page 11: ...tc Amp overload protection is activated Wait about 60 seconds and try again Blue 9V battery LED Fig 5M is blinking no buzzer The internal 9V battery is near empty and needs to be replaced Changing batteries in the remote control When the battery is empty blue 9V battery LED Fig 5M is blinking it needs to be replaced Open the rear cover of the handset Fig 7A Take out the dead old battery and dispos...

Page 12: ...9 Activate the manoeuvring system by move slide switch to I on the remote control Fig 5A The green LED Fig 5H on the remote control handset will illuminate and you will hear a short beep The remote control is ready for use Press at the same time during at least three seconds the two buttons for engaging the motor powered rollers Fig 5I The blue LED Fig 5H will blink fast during these three seconds...

Page 13: ...e It is better reach the tow ball with several short rather than trying to do it in one WARNING When the buttons on the remote control handset are released the caravan will slowly stop after 0 5 second and continue to move about 6cm depending on final speed When the buttons of the remote control handset are released when the system is still in the stage slowly speed up the caravan will stop immedi...

Page 14: ...ching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Unit fails to operate or moves intermittently Check the battery of the remote control If empty renew the 9V battery Caravan battery could be empty If empty recharge completely or renew caravan battery before taking any further action Caravan battery could be ...

Page 15: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 16 ...

Page 16: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 17 ...

Page 17: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 18 ...

Page 18: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 19 ...

Page 19: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 20 ...

Page 20: ...u for commercial or industrial use emove reserves the right to make a call out charge if faced with an issue outside the control of the company such as faults with leisure battery misuse of the mover accidental damage or unauthorised modification etc Important Retain this manual for future reference Please forward this manual to the new owner when you sell the manoeuvring system WARRANTY The 12 mo...

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