background image

 

 TABLE

 

OF

 

CONTENTS

 

Package

 

contents

 

(Parts

 

list)

 

Introduction

 

Intended

 

use

 

Specifications

 

Installation

 

-

 

safety

 

guidelines

 

Installation

 

-

 

mechanical

 

components

 

Installation

 

-

 

electrical/electronic

 

components

 

Installation

 

-

 

twin

 

axle

 

Operation

 

-

 

safety

 

guidelines

 

Operation

 

-

 

motor

 

units

 

Operation

 

-

 

remote

 

control

 

handset

 

Operation

 

-

 

electronic

 

control

 

unit

 

Operation

 

-

 

getting

 

started

 

Operation

 

-

 

hitching

 

and

 

unhitching

 

Maintenance

 

Trouble-shooting

 

 

PACKAGE

 

CONTENTS

 

Ref

 

Qte

 

Description

 

1

 

1

 

Motor

 

unit

 

(A)

 

2

 

1

 

Motor

 

unit

 

(B)

 

3

 

1

 

Main

 

cross

 

bar

 

4

 

1

 

Electronic

 

control

 

unit

 

5

 

1

 

Remote

 

control

 

handset

 

with

 

lanyard

 

6

 

1

 

Emergency

 

key

 

7

 

2

 

Aluminium

 

chassis

 

clamp

 

plates

 

(set)

 

8

 

4

 

Bolt

 

-

 

M10x60

 

9

 

2

 

Chassis

 

U

 

plate

 

10

 

1

 

Instruction

 

manual

 

11

 

1

 

Convoluted

 

cable

 

trunking

 

14

 

1

 

Positive

 

(+)

 

red

 

battery

 

cable

 

1.8m

 

including

 

fuse

 

holder

 

&

 

100A

 

fuse

 

15

 

1

 

Negative

 

(-)

 

black

 

battery

 

cable

 

1.6m

 

16

 

8

 

Bolt

 

-

 

M10x50

 

17

 

12

 

Nylon

 

nut

 

M10

 

18

 

12

 

Washer

 

10mmØ

 

19

 

20

 

Screw

 

-

 

M4x15

 

20

 

10

 

Cable

 

trunking

 

P-clip

 

19.2mm

 

21

 

10

 

Cable

 

P-clip

 

10.4mm

 

22

 

4

 

Battery

 

terminal

 

connector

 

8mmØ

 

23

 

2

 

Battery

 

terminal

 

connector

 

6mmØ

 

24

 

4

 

Spade

 

fork

 

connector

 

big

 

25

 

3

 

Cable

 

number

 

markers

 

(1,2,3,4)

 

26

 

3

 

Cable

 

polarity

 

markers

 

(+,-)

 

27

 

4

 

Spade

 

fork

 

connector

 

small

 

28

 

10

 

Cable

 

tie

 

2x70

 

29

 

1

 

Battery

 

isolation

 

switch,

 

cover

 

&

 

key

 

30

 

2

 

Roller

 

distance

 

spacer

 

20x20

 

31

 

2

 

Rubber

 

isolation

 

shell

 

for

 

battery

 

isolation

 

switch

 

33

 

2

 

Screw

 

 

M5x40

 

 
 
 
 
 
 
 
 
 
 
 
 

EM305 Manual AW 11-2020.qxp_Layout 1  16/11/2020  10:56  Page 3

Summary of Contents for emove EM305

Page 1: ...EM305 Caravan Manoeuvring System EM305 Manual AW 11 2020 qxp_Layout 1 30 11 2020 08 49 Page 2 ...

Page 2: ...ey 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 100A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 12 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10 4mm 22 4 Battery terminal co...

Page 3: ... Caravans Model No EM305 Manufacturer The Ace Supply Company Ltd T A Streetwize Accessories Address Unit 1 Royce Trading Estate Ashburton Road West Trafford Park Manchester M17 IRY EU Authorized Representative Ace Supply Co Europe Ltd Address 25 Herbert Place Dublin 2 DO2 AO98 Republic of Ireland This declaration is issued under the sole responsibility of the manufacturer The object of the declara...

Page 4: ...ht without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS 5 0 3 M E e v o m e n o i t a n g i s e D C D t l o V 2 1 e g a t l o v l a n o i t a r e p O e r e p m A 0 3 n o i t p m u s n o c t n e r r u c e g a r e v A e r e p m A 0 2 1 n o i t p m u s n o c...

Page 5: ...Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the unit will not fit correctly other...

Page 6: ...surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been installed INSTALLATION ELECTRICAL ELEC...

Page 7: ...quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29 which includes an external holder with hinged cover Important The switch must be mounted onto the exterior body of the caravan and be easily accessible from the outside of the caravan in case of any emergency The switch must be mounted close to the location of the battery in order to...

Page 8: ...g 3S T on the control unit to the twin axle position Fig 3T so that the manoeuvring system can be used for a twin axle caravan In the twin axle function when making curves all wheels will drive but at a different speed Finally both electronic control units 4 must be prepared for the use of only one remote handset 32 The remote handset need to be synchronised with both electronic control units usin...

Page 9: ...l be discharged by the small current Always make sure that the remote control handset is switched off and stored in the wall holder in a safe place out of reach of children or other unauthorised people If you switch off the battery will be discharged by the small current Do not rely on the manoeuvring system to act as a brake Always apply the handbrake after manoeuvring before disengaging the driv...

Page 10: ...otates in reverse direction H Green LED reflects status of the remote control and caravan manoeuvring system I Two handed service for automatic engaging of the motor powered rollers to the tyre J Two handed service for automatic disengaging of the motor powered rollers from the tyre K Blue LED reflects status of the automatic engaging system L Red overload LED Amp overload protection is activated ...

Page 11: ...tc Amp overload protection is activated Wait about 60 seconds and try again Blue 9V battery LED Fig 5M is blinking no buzzer The internal 9V battery is near empty and needs to be replaced Changing batteries in the remote control When the battery is empty blue 9V battery LED Fig 5M is blinking it needs to be replaced Open the rear cover of the handset Fig 7A Take out the dead old battery and dispos...

Page 12: ...9 Activate the manoeuvring system by move slide switch to I on the remote control Fig 5A The green LED Fig 5H on the remote control handset will illuminate and you will hear a short beep The remote control is ready for use Press at the same time during at least three seconds the two buttons for engaging the motor powered rollers Fig 5I The blue LED Fig 5H will blink fast during these three seconds...

Page 13: ...e It is better reach the tow ball with several short rather than trying to do it in one WARNING When the buttons on the remote control handset are released the caravan will slowly stop after 0 5 second and continue to move about 6cm depending on final speed When the buttons of the remote control handset are released when the system is still in the stage slowly speed up the caravan will stop immedi...

Page 14: ...ching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Unit fails to operate or moves intermittently Check the battery of the remote control If empty renew the 9V battery Caravan battery could be empty If empty recharge completely or renew caravan battery before taking any further action Caravan battery could be ...

Page 15: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 16 ...

Page 16: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 17 ...

Page 17: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 18 ...

Page 18: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 19 ...

Page 19: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 20 ...

Page 20: ...u for commercial or industrial use emove reserves the right to make a call out charge if faced with an issue outside the control of the company such as faults with leisure battery misuse of the mover accidental damage or unauthorised modification etc Important Retain this manual for future reference Please forward this manual to the new owner when you sell the manoeuvring system WARRANTY The 12 mo...

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