background image

 
 
 

Traction

 

indicator

 

label:

 

The

 

yellow-green-red

 

traction

 

indicator

 

label

 

(Fig.

 

11A),

 

on

 

the

 

side

 

of

 

each

 

motor

 

unit

 

indicates

 

if

 

the

 

roller

 

is

 

depressing

 

the

 

tyre

 

sufficiently

 

to

 

provide

 

adequate

 

traction.

 

 

If

 

the

 

pointer

 

is

 

in

 

the

 

yellow

 

area

 

 

Rollers

 

are

 

not

 

touching

 

or

 

depressing

 

the

 

tyre

 

sufficiently.

 

 

If

 

the

 

pointer

 

is

 

in

 

the

 

green

 

area

 

 

Rollers

 

should

 

be

 

connecting

 

correctly

 

to

 

the

 

tyre

 

(margin

 

of

 

15mm).

 

 

If

 

the

 

pointer

 

is

 

in

 

the

 

red

 

area

 

 

Rollers

 

are

 

connected

 

to

 

the

 

tyre

 

but

 

in

 

an

 

extreme

 

position.

 

It

 

could

 

be

 

that

 

the

 

tyre

 

of

 

the

 

caravan

 

has

 

insufficient

 

air

 

pressure

 

or

 

the

 

drive

 

unit

 

has

 

been

 

knocked

 

out

 

of

 

position

 

and

 

a

 

visit

 

to

 

a

 

workshop

 

is

 

required

 

to

 

reposition

 

the

 

assembly.

 

Disconnect

 

the

 

motor

 

powered

 

rollers

 

in

 

case

 

of

 

emergency:

 

In

 

the

 

case

 

that

 

the

 

caravan

 

battery

 

is

 

discharged

 

to

 

far

 

to

 

automatically

 

take

 

of

 

the

 

motor

 

powered

 

rollers

 

of

 

the

 

tyre,

 

or

 

there

 

is

 

a

 

defect,

 

you

 

can

 

also

 

do

 

this

 

manually.

 

See

 

figures

 

9

 

&

 

9.1.

 

Take

 

the

 

plastic

 

cap

 

(Fig.

 

9B)

 

at

 

the

 

rear

 

side

 

of

 

the

 

housing

 

of

 

the

 

motor

 

for

 

the

 

automatic

 

engaging

 

system.

 

If

 

necessary

 

use

 

a

 

screwdriver.

 

Place

 

the

 

emergency

 

key

 

(6)

 

on

 

the

 

emergency

 

socket

 

in

 

the

 

motor

 

unit

 

(Fig.

 

9A

 

&

 

9.1C)

 

and

 

turn

 

it

 

until

 

the

 

motor

 

unit

 

including

 

motor

 

powered

 

rollers

 

are

 

in

 

the

 

beginning

 

position.

 

Repeat

 

this

 

also

 

on

 

the

 

motor

 

unit

 

on

 

the

 

other

 

side.

 

Put

 

the

 

plastic

 

caps

 

back

 

on

 

the

 

motor

 

housing.

 

As

 

soon

 

as

 

the

 

battery

 

is

 

charged

 

again,

 

or

 

the

 

problem

 

is

 

solved,

 

the

 

motor

 

powered

 

rollers

 

automatically

 

work

 

again.

 

 

OPERATION

 

-

 

REMOTE

 

CONTROL

 

HANDSET

 

The

 

remote

 

control

 

handset

 

(5)

 

is

 

powered

 

by

 

one

 

PP3

 

9Volt

 

battery,

 

and

 

is

 

activated

 

by

 

moving

 

the

 

slide

 

switch

 

to

 

-I

 

(Fig.

 

5A).

 

Once

 

activated

 

the

 

green

 

LED

 

(Fig.

 

5H)

 

will

 

illuminate

 

and

 

the

 

directional

 

controls

 

can

 

now

 

be

 

used.

 

Fig.

 

5

 

A.

 

Slide

 

switch

 

 

O

 

and

 

-I)

 

B.

 

Caravan

 

forwards

 

(both

 

wheels

 

rotate

 

in

 

forwards

 

direction)

 

C.

 

Caravan

 

reverse

 

(both

 

wheels

 

rotate

 

in

 

reverse

 

direction)

 

D.

 

Caravan

 

left

 

forwards

 

(right

 

wheel

 

rotates

 

in

 

forwards

 

direction)

 

E.

  

Caravan

 

right

 

forwards

 

(left

 

wheel

 

rotates

 

in

 

forwards

 

direction)

 

F.

  

Caravan

 

left

 

reverse

 

(right

 

wheel

 

rotates

 

in

 

reverse

 

direction)

 

G.

 

Caravan

 

right

 

reverse

 

(left

 

wheel

 

rotates

 

in

 

reverse

 

direction)

 

H.

 

Green

 

LED:

 

reflects

 

status

 

of

 

the

 

remote

 

control

 

and

 

caravan

 

manoeuvring

 

system

 

I.

 

Two

 

handed

 

service

 

for

 

automatic

 

engaging

 

of

 

the

 

motor

 

powered

 

rollers

 

to

 

the

 

tyre

 

J.

 

Two

 

handed

 

service

 

for

 

automatic

 

disengaging

 

of

 

the

 

motor

 

powered

 

rollers

 

from

 

the

 

tyre

 

K.

 

Blue

 

LED:

 

reflects

 

status

 

of

 

the

 

automatic

 

engaging

 

system

 

L.

  

Red

 

overload

 

LED:

 

Amp

 

overload

 

protection

 

is

 

activated.

 

Wait

 

about

 

60

 

seconds

 

and

 

try

 

again

 

M.

 

Blue

 

9V

 

battery

 

LED:

 

The

 

internal

 

9V

 

battery

 

of

 

handset

 

is

 

near

 

empty

 

and

 

needs

 

to

 

be

 

replaced

 

N.

 

Blue

 

battery

 

voltage

 

LED:

 

Caravan

 

battery

 

voltage

 

too

 

low

 

or

 

too

 

high

 

When

 

you

 

drive

 

straight

 

forwards

 

or

 

reverse

 

(press

 

button

 

B

 

or

 

C),

 

it

 

is

 

also

 

possible

 

to

 

adjust

 

the

 

direction

 

by

 

additional

 

pressing

 

button

 

D

 

or

 

E

 

(when

 

driving

 

forwards)

 

or

 

button

 

F

 

or

 

G

 

(when

 

driving

 

reverse).

 

In

 

addition,

 

the

 

 

 

 

(E)

 

and

 

 

 

(F)

 

buttons

 

or

 

 

 

 

(D)

 

and

 

 

 

(G)

 

buttons

 

may

 

be

 

pressed

 

at

 

the

 

same

 

time

 

to

 

turn

 

the

 

caravan

 

around

 

on

 

its

 

own

 

axis

 

without

 

moving

 

forward

 

or

 

backward

 

(

this

 

function

 

just

 

can

 

work

 

under

 

the

 

 

-axle

 

 

When

 

you

 

switch

 

within

 

2

 

seconds

 

from

 

forward

 

driving

 

to

 

reverse

 

driving

 

(and

 

the

 

other

 

way

 

around),

 

a

 

small

 

delay

 

of

 

1

 

second

 

will

 

appear

 

to

 

protect

 

the

 

electronics

 

and

 

the

 

motors.

 

The

 

slide

 

switch

 

(Fig.

 

5A)

 

also

 

acts

 

as

 

an

 

 

 

 

The

 

automatic

 

engaging

 

system:

 

To

 

activate

 

the

 

automatic

 

engaging

 

system

 

of

 

the

 

motor

 

powered

 

rollers

 

on

 

the

 

tyre,

 

press

 

the

 

two

 

buttons

 

for

 

engaging

 

(Fig.

 

5I)

 

or

 

disengaging

 

(Fig.

 

5J)

 

for

 

at

 

least

 

three

 

seconds.

 

The

 

blue

 

LED

 

(Fig.

 

5K)

 

will

 

blink

 

fast

 

during

 

these

 

three

 

seconds

 

and

 

every

 

second

 

there

 

will

 

be

 

a

 

beep.

 

This

 

warns

 

you

 

that

 

the

 

system

 

will

 

be

 

activated!

 

Engaging:

 

After

 

these

 

three

 

seconds

 

the

 

motor

 

powered

 

rollers

 

will

 

be

 

pressed

 

against

 

the

 

tyre,

 

and

 

the

 

blue

 

LED

 

will

 

illuminate

 

constant.

 

Now

 

you

 

can

 

release

 

the

 

two

 

buttons.

 

When

 

the

 

motor

 

powered

 

rollers

 

are

 

pressed

 

on

 

the

 

tyre

 

strongly

 

enough

 

you

 

hear

 

a

 

short

 

beep,

 

the

 

blue

 

LED

 

will

 

switch

 

off

 

and

 

the

 

system

 

is

 

ready

 

to

 

use.

 

Disengaging:

 

after

 

these

 

three

 

seconds

 

the

 

motor

 

powered

 

rollers

 

will

 

be

 

released

 

from

 

the

 

tyre,

 

and

 

the

 

blue

 

LED

 

will

 

illuminate

 

constant.

 

Now

 

you

 

can

 

release

 

the

 

two

 

buttons.

 

When

 

the

 

motor

 

powered

 

rollers

 

are

 

completely

 

disengaged

 

you

 

hear

 

a

 

short

 

beep,

 

the

 

blue

 

LED

 

will

 

switch

 

off

 

and

 

is

 

the

 

system

 

ready

 

for

 

transport.

 

 

 

EM305 Manual AW 11-2020.qxp_Layout 1  16/11/2020  10:56  Page 11

Summary of Contents for emove EM305

Page 1: ...EM305 Caravan Manoeuvring System EM305 Manual AW 11 2020 qxp_Layout 1 30 11 2020 08 49 Page 2 ...

Page 2: ...ey 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 100A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 12 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10 4mm 22 4 Battery terminal co...

Page 3: ... Caravans Model No EM305 Manufacturer The Ace Supply Company Ltd T A Streetwize Accessories Address Unit 1 Royce Trading Estate Ashburton Road West Trafford Park Manchester M17 IRY EU Authorized Representative Ace Supply Co Europe Ltd Address 25 Herbert Place Dublin 2 DO2 AO98 Republic of Ireland This declaration is issued under the sole responsibility of the manufacturer The object of the declara...

Page 4: ...ht without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS 5 0 3 M E e v o m e n o i t a n g i s e D C D t l o V 2 1 e g a t l o v l a n o i t a r e p O e r e p m A 0 3 n o i t p m u s n o c t n e r r u c e g a r e v A e r e p m A 0 2 1 n o i t p m u s n o c...

Page 5: ...Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the unit will not fit correctly other...

Page 6: ...surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been installed INSTALLATION ELECTRICAL ELEC...

Page 7: ...quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29 which includes an external holder with hinged cover Important The switch must be mounted onto the exterior body of the caravan and be easily accessible from the outside of the caravan in case of any emergency The switch must be mounted close to the location of the battery in order to...

Page 8: ...g 3S T on the control unit to the twin axle position Fig 3T so that the manoeuvring system can be used for a twin axle caravan In the twin axle function when making curves all wheels will drive but at a different speed Finally both electronic control units 4 must be prepared for the use of only one remote handset 32 The remote handset need to be synchronised with both electronic control units usin...

Page 9: ...l be discharged by the small current Always make sure that the remote control handset is switched off and stored in the wall holder in a safe place out of reach of children or other unauthorised people If you switch off the battery will be discharged by the small current Do not rely on the manoeuvring system to act as a brake Always apply the handbrake after manoeuvring before disengaging the driv...

Page 10: ...otates in reverse direction H Green LED reflects status of the remote control and caravan manoeuvring system I Two handed service for automatic engaging of the motor powered rollers to the tyre J Two handed service for automatic disengaging of the motor powered rollers from the tyre K Blue LED reflects status of the automatic engaging system L Red overload LED Amp overload protection is activated ...

Page 11: ...tc Amp overload protection is activated Wait about 60 seconds and try again Blue 9V battery LED Fig 5M is blinking no buzzer The internal 9V battery is near empty and needs to be replaced Changing batteries in the remote control When the battery is empty blue 9V battery LED Fig 5M is blinking it needs to be replaced Open the rear cover of the handset Fig 7A Take out the dead old battery and dispos...

Page 12: ...9 Activate the manoeuvring system by move slide switch to I on the remote control Fig 5A The green LED Fig 5H on the remote control handset will illuminate and you will hear a short beep The remote control is ready for use Press at the same time during at least three seconds the two buttons for engaging the motor powered rollers Fig 5I The blue LED Fig 5H will blink fast during these three seconds...

Page 13: ...e It is better reach the tow ball with several short rather than trying to do it in one WARNING When the buttons on the remote control handset are released the caravan will slowly stop after 0 5 second and continue to move about 6cm depending on final speed When the buttons of the remote control handset are released when the system is still in the stage slowly speed up the caravan will stop immedi...

Page 14: ...ching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Unit fails to operate or moves intermittently Check the battery of the remote control If empty renew the 9V battery Caravan battery could be empty If empty recharge completely or renew caravan battery before taking any further action Caravan battery could be ...

Page 15: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 16 ...

Page 16: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 17 ...

Page 17: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 18 ...

Page 18: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 19 ...

Page 19: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 20 ...

Page 20: ...u for commercial or industrial use emove reserves the right to make a call out charge if faced with an issue outside the control of the company such as faults with leisure battery misuse of the mover accidental damage or unauthorised modification etc Important Retain this manual for future reference Please forward this manual to the new owner when you sell the manoeuvring system WARRANTY The 12 mo...

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