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LEISUREWIZE emove EM305, Manual

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LEISUREWIZE emove EM305 Manual Download Page 8

 
 
 

(out

 

of

 

reach

 

of

 

children

 

or

 

other

 

unauthorised

 

people).

 

Installation

 

of

 

the

 

caravan

 

manoeuvring

 

system

 

is

 

now

 

complete.

 

 

INSTALLATION

 

 

TWIN

 

AXLE

 

This

 

manual

 

describes

 

the

 

general

 

installation

 

and

 

use

 

of

 

the

 

manoeuvring

 

system

 

for

 

single

 

axle

 

caravans.

 

When

 

you

 

use

 

the

 

manoeuvring

 

system

 

for

 

a

 

twin

 

axle

 

caravan,

 

please

 

check

 

the

 

following:

 

Permissible

 

overall

 

weight

 

twin

 

axle

 

(2

 

motors)

 

2000kg

 

(1750kg

 

on

 

18%

 

gradient)

 

Permissible

 

overall

 

weight

 

twin

 

axle

 

(4

 

motors)

 

3000kg

 

(2350kg

 

on

 

18%

 

gradient)

 

2 motors:

 

The

 

procedure

 

for

 

installing

 

a

 

2

 

motors

 

manoeuvring

 

system

 

on

 

a

 

twin

 

axle

 

caravan

 

is

 

the

 

same

 

as

 

for

 

a

 

single

 

axle

 

caravan.

 

The

 

electronic

 

control

 

unit

 

(4)

 

only

 

must

 

be

 

prepared

 

for

 

twin

 

axle

 

use:

 

Turn

 

off

 

the

 

battery

 

power

 

isolation

 

switch

 

and

 

move

 

the

 

single/twin

 

axle

 

function

 

switch

 

(Fig

 

3S/T)

 

on

 

the

 

control

 

unit

 

to

 

the

 

twin

 

axle

 

position

 

(Fig.

 

3T),

 

so

 

that

 

the

 

manoeuvring

 

system

 

can

 

be

 

used

 

for

 

a

 

twin

 

axle

 

caravan.

 

In

 

the

 

twin

 

axle

 

function

 

when

 

making

 

curves,

 

all

 

wheels

 

will

 

drive

 

but

 

at

 

a

 

different

 

speed.

 

4 motors:

 

The

 

procedure

 

for

 

installing

 

a

 

4

 

motors

 

manoeuvring

 

system

 

on

 

a

 

twin

 

axle

 

caravan

 

is

 

similar

 

than

 

for

 

a

 

single

 

axle

 

caravan

 

but

 

then

 

with

 

two

 

sets

 

of

 

manoeuvring

 

system.

 

Follow

 

the

 

procedure

 

INSTALLATION

 

-

 

MECHANICAL

 

COMPONENTS

 

twice:

 

one

 

time

 

for

 

the

 

manoeuvring

 

set

 

mounted

 

in

 

front

 

of

 

the

 

twin

 

axle

 

and

 

one

 

time

 

for

 

the

 

manoeuvring

 

set

 

mounted

 

behind

 

the

 

twin

 

axle.

 

Follow

 

the

 

procedure

 

INSTALLATION

 

-

 

ELECTRICAL/ELECTRONIC

 

COMPONENTS

 

twice:

 

one

 

time

 

for

 

the

 

manoeuvring

 

set

 

mounted

 

in

 

front

 

of

 

the

 

twin

 

axle

 

and

 

one

 

time

 

for

 

the

 

manoeuvring

 

set

 

mounted

 

behind

 

the

 

twin

 

axle.

 

Note:

 

When

 

installing

 

the

 

four

 

motors

 

it

 

will

 

be

 

necessary

 

to

 

use

 

one

 

higher

 

capacity

 

battery

 

to

 

supply

 

both

 

sets

 

of

 

manoeuvring

 

system

 

(including

 

two

 

electronic

 

control

 

units

 

and

 

two

 

of

 

battery

 

power

 

isolation

 

switches).

 

Do

 

not

 

use

 

two

 

separate

 

batteries

 

for

 

a

 

4

 

motors

 

manoeuvring

 

system

 

on

 

a

 

twin

 

axle

 

caravan.

 

Now

 

both

 

electronic

 

control

 

units

 

(4)

 

must

 

be

 

prepared

 

for

 

twin

 

axle

 

use:

 

Turn

 

off

 

the

 

battery

 

power

 

isolation

 

switch

 

and

 

move

 

the

 

single/twin

 

axle

 

function

 

switch

 

(Fig

 

3S/T)

 

on

 

the

 

control

 

unit

 

to

 

the

 

twin

 

axle

 

position

 

(Fig.

 

3T),

 

so

 

that

 

the

 

manoeuvring

 

system

 

can

 

be

 

used

 

for

 

a

 

twin

 

axle

 

caravan.

 

In

 

the

 

twin

 

axle

 

function

 

when

 

making

 

curves,

 

all

 

wheels

 

will

 

drive

 

but

 

at

 

a

 

different

 

speed.

 

Finally

 

both

 

electronic

 

control

 

units

 

(4)

 

must

 

be

 

prepared

 

for

 

the

 

use

 

of

 

only

 

one

 

remote

 

handset

 

(32).

 

The

 

remote

 

handset

 

need

 

to

 

be

 

synchronised

 

with

 

both

 

electronic

 

control

 

units

 

using

 

the

 

following

 

procedure:

 

 

Check

 

the

 

installation

 

in

 

accordance

 

with

 

the

 

installation

 

instructions

 

and

 

ensure

 

that

 

the

 

drive

 

rollers

 

are

 

not

 

applied.

 

Check

 

that

 

the

 

battery

 

is

 

properly

 

connected,

 

check

 

the

 

condition

 

of

 

the

 

battery

 

and

 

that

 

a

 

voltage

 

of

 

12V

 

is

 

present

 

at

 

the

 

control

 

unit.

 

 

Please

 

ensure

 

that

 

both

 

battery

 

isolation

 

switches

 

are

 

on.

 

 

Activate

 

the

 

remote

 

control

 

handset

 

by

 

sliding

 

the

 

slide

 

switch

 

to

 

 

-I

 

(Fig.

 

5A).

 

The

 

green

 

LED

 

on

 

the

 

remote

 

control

 

handset

 

(Fig.

 

5H)

 

starts

 

to

 

flash

 

slowly.

 

 

Press

 

the

 

reset

 

button

 

(Fig.

 

3A)

 

on

 

the

 

control

 

unit.

 

All

 

three

 

 

on

 

the

 

control

 

unit

 

(Fig.

 

3B,

 

3C

 

&

 

3D)

 

will

 

flash

 

slowly.

 

 

Press

 

both

 

forwards

 

(Fig.

 

5B)

 

and

 

reverse

 

(Fig.

 

5C)

 

button

 

on

 

the

 

remote

 

control

 

handset

 

for

 

about

 

3

 

seconds.

 

Then

 

the

 

handset

 

buzzer

 

will

 

give

 

a

 

short

 

beep

 

to

 

confirm

 

that

 

the

 

synchronisation

 

is

 

complete.

 

 

After

 

successful

 

synchronisation,

 

the

 

green

 

LED

 

on

 

the

 

control

 

unit

 

(Fig.

 

3B)

 

and

 

on

 

the

 

remote

 

control

 

handset

 

(Fig.

 

5H)

 

will

 

illuminate

 

continuously.

 

 

Repeat

 

this

 

procedure

 

with

 

the

 

second

 

electronic

 

control

 

unit.

 

 

Turn

 

the

 

remote

 

handset

 

 

 

and

 

then

 

 

 

again

 

so

 

both

 

control

 

units

 

will

 

be

 

activated.

 

The

 

installation

 

of

 

the

 

caravan

 

manoeuvring

 

system

 

for

 

twin

 

axle

 

use

 

is

 

now

 

complete.

 

For

 

details

 

of

 

the

 

operation,

 

use

 

and

 

all

 

the

 

LED

 

and

 

button

 

functions,

 

please

 

refer

 

to

 

the

 

standard

 

chapters

 

of

 

this

 

manual.

 

 

OPERATION

 

-

 

SAFETY

 

GUIDELINES

 

Practice

 

operating

 

the

 

manoeuvring

 

system

 

in

 

an

 

open

 

area

 

before

 

using

 

for

 

the

 

first

 

time.

 

This

 

is

 

to

 

fully

 

familiarise

 

yourself

 

with

 

the

 

handset

 

/

 

manoeuvring

 

system

 

operation.

 

Before

 

use,

 

always

 

check

 

the

 

caravan

 

manoeuvring

 

system

 

for

 

any

 

damage.

 

When

 

towing

 

or

 

moving

 

the

 

caravan

 

please

 

be

 

aware,

 

at

 

all

 

times,

 

that

 

ground

 

clearance

 

is

 

reduced

 

when

 

the

 

manoeuvring

 

system

 

has

 

been

 

fitted.

 

Always

 

ensure

 

that

 

children

 

and

 

pets

 

are

 

kept

 

well

 

out

 

of

 

the

 

way

 

during

 

operation.

 

 
 

EM305 Manual AW 11-2020.qxp_Layout 1  16/11/2020  10:56  Page 9

Summary of Contents for emove EM305

Page 1: ...EM305 Caravan Manoeuvring System EM305 Manual AW 11 2020 qxp_Layout 1 30 11 2020 08 49 Page 2 ...

Page 2: ...ey 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 100A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 12 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10 4mm 22 4 Battery terminal co...

Page 3: ... Caravans Model No EM305 Manufacturer The Ace Supply Company Ltd T A Streetwize Accessories Address Unit 1 Royce Trading Estate Ashburton Road West Trafford Park Manchester M17 IRY EU Authorized Representative Ace Supply Co Europe Ltd Address 25 Herbert Place Dublin 2 DO2 AO98 Republic of Ireland This declaration is issued under the sole responsibility of the manufacturer The object of the declara...

Page 4: ...ht without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS 5 0 3 M E e v o m e n o i t a n g i s e D C D t l o V 2 1 e g a t l o v l a n o i t a r e p O e r e p m A 0 3 n o i t p m u s n o c t n e r r u c e g a r e v A e r e p m A 0 2 1 n o i t p m u s n o c...

Page 5: ...Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the unit will not fit correctly other...

Page 6: ...surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been installed INSTALLATION ELECTRICAL ELEC...

Page 7: ...quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29 which includes an external holder with hinged cover Important The switch must be mounted onto the exterior body of the caravan and be easily accessible from the outside of the caravan in case of any emergency The switch must be mounted close to the location of the battery in order to...

Page 8: ...g 3S T on the control unit to the twin axle position Fig 3T so that the manoeuvring system can be used for a twin axle caravan In the twin axle function when making curves all wheels will drive but at a different speed Finally both electronic control units 4 must be prepared for the use of only one remote handset 32 The remote handset need to be synchronised with both electronic control units usin...

Page 9: ...l be discharged by the small current Always make sure that the remote control handset is switched off and stored in the wall holder in a safe place out of reach of children or other unauthorised people If you switch off the battery will be discharged by the small current Do not rely on the manoeuvring system to act as a brake Always apply the handbrake after manoeuvring before disengaging the driv...

Page 10: ...otates in reverse direction H Green LED reflects status of the remote control and caravan manoeuvring system I Two handed service for automatic engaging of the motor powered rollers to the tyre J Two handed service for automatic disengaging of the motor powered rollers from the tyre K Blue LED reflects status of the automatic engaging system L Red overload LED Amp overload protection is activated ...

Page 11: ...tc Amp overload protection is activated Wait about 60 seconds and try again Blue 9V battery LED Fig 5M is blinking no buzzer The internal 9V battery is near empty and needs to be replaced Changing batteries in the remote control When the battery is empty blue 9V battery LED Fig 5M is blinking it needs to be replaced Open the rear cover of the handset Fig 7A Take out the dead old battery and dispos...

Page 12: ...9 Activate the manoeuvring system by move slide switch to I on the remote control Fig 5A The green LED Fig 5H on the remote control handset will illuminate and you will hear a short beep The remote control is ready for use Press at the same time during at least three seconds the two buttons for engaging the motor powered rollers Fig 5I The blue LED Fig 5H will blink fast during these three seconds...

Page 13: ...e It is better reach the tow ball with several short rather than trying to do it in one WARNING When the buttons on the remote control handset are released the caravan will slowly stop after 0 5 second and continue to move about 6cm depending on final speed When the buttons of the remote control handset are released when the system is still in the stage slowly speed up the caravan will stop immedi...

Page 14: ...ching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Unit fails to operate or moves intermittently Check the battery of the remote control If empty renew the 9V battery Caravan battery could be empty If empty recharge completely or renew caravan battery before taking any further action Caravan battery could be ...

Page 15: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 16 ...

Page 16: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 17 ...

Page 17: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 18 ...

Page 18: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 19 ...

Page 19: ...EM305 Manual AW 11 2020 qxp_Layout 1 16 11 2020 10 56 Page 20 ...

Page 20: ...u for commercial or industrial use emove reserves the right to make a call out charge if faced with an issue outside the control of the company such as faults with leisure battery misuse of the mover accidental damage or unauthorised modification etc Important Retain this manual for future reference Please forward this manual to the new owner when you sell the manoeuvring system WARRANTY The 12 mo...

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