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LEHNER Maschinenbau GmbH

 

Häuslesäcker 

14

 

D-89198 Westerstetten

/Germany

 

Tel.: (+49) 07348 95 96 

22

 

Fax: (+49) 07348 95 96 40 

www.lehner.eu

 

[email protected]

 

English

Summary of Contents for VINERO

Page 1: ...LEHNER VINERO Operating instructions with parts list Control LAS 3 Software from version 2 0 Status June 2009 Serial number Software version ...

Page 2: ... connection 7 2 3 Mounting the VINERO 8 2 4 Attaching the control panel 8 3 Operating the VINERO 9 3 1 Controls on the control panel 9 3 2 The display 10 3 3 Switching on off 11 3 4 Setting the speed 13 3 5 Setting the slide opening 13 3 6 Opening closing the slide 14 3 7 Performing the slide reference run 15 3 8 Setting the working width special accessory 16 3 9 Setting the lateral distribution s...

Page 3: ... 20 4 6 Adjusting the empty indicator 20 4 7 Displaying the spreader type 21 4 8 Checks 21 4 9 Spreading width and turning procedure 22 5 Special accessories 23 5 1 Attach standard rail 23 5 2 Attach Vario rail 23 5 3 Headland manager 24 6 Maintenance and cleaning 26 6 1 Service 26 6 2 Cleaning 26 7 Appendix 27 7 1 EU Declaration of Conformity 27 7 2 Distribution box reference list 28 7 3 List of ...

Page 4: ...erating instructions These operating instructions are a part of the VINERO and must always be readily available All persons who work with the VINERO must read and follow the operating instructions They will learn about the technical details and how to control the machine and optimise its performance Warning notices Warning notices in these operating instructions are identified as follows Danger Wa...

Page 5: ...ctions without factory approval automatically invalidates the warranty Motors may not be opened or dismantled Warranty repairs must be coordinated with the manufacturer before any work is started For replacement parts additional expenses are automatically charged for any changes made to cables and plugs by the customer Replacement parts are to be returned carriage paid Rusted bearings are not subj...

Page 6: ...preading zone Make sure that no other persons are in the spreading zone Do not touch the hopper during operation Follow the safety guidelines of the package insert when spreading granulates Do not undertake any repairs maintenance or cleaning procedures on the VINERO when the mains plug is connected 1 6 Identification The serial number of the spreader is located on the back of the framework Note t...

Page 7: ...r consoles is to be checked 2 2 Electrical connection Technical data Operating voltage 10 to 15 volts Fuse 25 A Motor output 12 watts Speed range 40 to 66 rpm Power consumption of gear motor 0 4 1 A Operating temperature 10 to 70 C Storage temperature 30 to 70 C Any changes to cable or plug connections without factory approval automatically invalidates the entire warranty Changes to cables are tak...

Page 8: ... control panel in the vehicle cabin Plug the control panel cable into the 3 pin plug 1 of the carrier vehicle If the plug is not available use the provided battery cable Connect terminal 2 to pin of the battery not to the body Connect terminal 3 with fuse 4 to pin of the battery Place cable end with socket in carrier vehicle Plug the spreader cable into the 16 pin plug of the control panel The bat...

Page 9: ...he control panel 6 1 2 3 5 4 Switching on off 1 Display 2 Opening and closing the slide 3 Slide open green LED lights up Slide closed yellow LED lights up Setting the speed or slide 4 Switch to change between speed and slide 5 Empty indicator 6 ...

Page 10: ... 3 Operating the VINERO 3 2 The display Arrow denotes the active line 1 Agitator speed 2 Slide opening 3 OK sign for open slide 4 Error messages also see Troubleshooting chapter RPM 60 Slide 29 ok 1 2 3 4 ...

Page 11: ... 60 Slide 29 ok If this message is displayed a cable is damaged or a plug disconnected Speed 60 Connecting spr Low temperatures can cause the empty indicator to respond slowly To check the adjustment Allow the spreader to run for approx 1 minute with the slide closed If the slide is then opened the empty indicator must be activated after approx 5 seconds If this doesn t happen move the empty indic...

Page 12: ...r is automatically switched off The following message is displayed Agitator blocked Slide 29 Danger Never open the hopper or touch the spreading disc when the drive motor is running Switch off the drive motor and ensure that the motor is stopped before opening the hopper or touching the agitator To eliminate the blockage Switch off the machine Empty hopper and check for foreign bodies Check power ...

Page 13: ...be adjusted continuously from 40 66 rpm The optimum speed is 66 rpm The setpoint speed is displayed for 10 seconds after which the actual speed is displayed 3 5 Setting the slide opening If necessary press the button to select the slide The arrow points to the second line in the display Speed 60 Slide 29 Press the button to adjust the slide opening You can take the required slide opening from the ...

Page 14: ...k Slide monitoring If the slide does not reach the specified position within 10 seconds the spreader switches off The following message is shown in the display Slide not open or Slide not closed 5 warning signals also sound For troubleshooting see Troubleshooting chapter Manual adjustment The number of hoses to be used can be selected by manually setting the slider The number depends on the slide ...

Page 15: ...he button to switch the machine on The slide performs its reference run Approx 240 is displayed as the upper value and approx 40 as the lower value in the second line the message OK is displayed Switch machine off at ON OFF switch so that the values are stored If a slide reference run cannot be performed the following message flashes on the display slide not calib Check the mechanical clearance of...

Page 16: ...orking width of between 0 8 and 1 6 m Undo screws arrowed and set distributor rails to the desired width 3 9 Setting the lateral distribution special accessory For wide area output all hoses are positioned vertically on the Vario rail 1 2 3 4 5 6 7 8 10 9 11 12 3 Operating the VINERO ...

Page 17: ...ion 3 hose version 3 10 Empty signal indicator The empty indicator shows you when the spreading material in the hopper falls below a specific fill level The following message flashes on the display for approx 5 seconds Hopper empty 8 warning signals sound and the red LED flashes on the empty indicator To switch off the empty signal Close the slide or switch off the spreader ...

Page 18: ... Control type 4 1 Making settings Switch off the machine Press both buttons at the same time to switch on the machine The language selection is displayed Language 0 English Press the button to select the desired menu item 4 2 Language Press the button to set the language Language 0 English Press toggle switch Setting saved next menu item or press main switch Setting saved and machine switched off ...

Page 19: ...ing gear control EHR When the spreader is equipped with the headland manager accessory the hydraulic signal of the tractor can be detected The signal is emitted when lifting or lowering The spreader is set at the factory for the signal when lifting If the tractor emits the hydraulic signal when lowering you can adjust the spreader Press the button to set the EHR signal EHR signal for lifting High ...

Page 20: ...ched off 4 6 Adjusting the empty indicator Depending on the requirement and spreading material the empty indicator can be set to respond earlier or later The value for the empty indicator to switch on if the spreading material falls below a certain fill level can be adjusted from 50 to 50 Note Depending on the spreading material or material humidity the remainder level may vary somewhat Press the ...

Page 21: ...xt menu item or press main switch Setting saved and machine switched off Spread type 0 VINERO 4 8 Checks Voltage check In order to check the operating voltage in V the spreader must be on and the hopper filled Press the button for 5 seconds The operating voltage is displayed for 8 seconds Voltage 14 0 V Performance check The motor is set at the factory No changes are permitted since otherwise the ...

Page 22: ...n volts the current consumption of the motor in amps TLP 23 4 W 2800 91R 3 4V 1 0A 4 9 Spreading width and turning procedure Please note when turning that the turning quantities may differ from the quantities when using the device as there may be vibrations Calculation according to the following formula kg min x 600 Output kg ha Speed x spreading width m kg min x 600 Speed km h Output ha kg x spre...

Page 23: ... numbering 5 2 Attach Vario rail Mount the rails 1 on the frame 2 Mount distribution rail 3 on bars 1 paying attention to mounting direction arrowed Mount distributor rails 4 on distributor rail 3 Mount distributor rails 5 with 4 rubber buffers 6 onto distributor rail 3 Connect the hoses of the distributor rail to the spreader paying attention to the numbering ...

Page 24: ...ith the headline manager the slide is automatically opened when lowering the hydraulic and automatically closed when lifting The slide can be manually opened and closed from the control panel The signal can be detected by means of a 7 pin plug or a sensor signal 7 pin plug Connect the connecting cable of the control panel to the 7 pin signal 1 plug of the tractor Set the EHR signal of the spreader...

Page 25: ...on of sensor and magnetic encoder 3 noting that the switching area of the sensor is at the side Maximum spacing 10 mm Hydraulics at bottom sensor not in range of magnetic sensor Hydraulics at top sensor must be in field of magnetic encoder When raising the hydraulics the sensor must not exit the magnetic sensor range because otherwise the slide will opened again ...

Page 26: ...2 Remove four screwws at the side 3 Remove the cover plate 4 5 Undo screw 5 6 and remove agitator 4 Remove nuts 6 3 Dismantle the hopper platform and remove flow plates 7 Clean the slide unit with a broom or compressed air 8 For corrosive spreading material regularly remove and clean the motor and fill the shaft end with grease or copper compound 6 2 Cleaning The hopper can be almost fully emptied...

Page 27: ... 96 0 Fax 49 07348 95 96 40 www lehner eu info lehner eu declare that the 12 volt spreader VINERO conforms to the following directives Machinery Directive 98 37 EC Low Voltage Directive 73 23 EEC EMC Directive 89 336 EEC EC Directive 93 68 EEC as well as other relevant EC directives Westerstetten 01 03 2007 Manfred Lehner ...

Page 28: ...trol panel supply line gelb yellow grau grey Verteilerdose Junction box Batteriekabel Battery cable rot red blau blue Motor Streuteller Spreading disc motor weiss white rosa pink Motor Rührwerk Mixer motor braun brown schwarz black Schiebermotor Slide motor grün green violett violet 7 Appendix ...

Page 29: ...29 7 Appendix 7 3 List of spare parts ...

Page 30: ...e 1 VA 8 Front plate 1 VA 9 Hopper bracket 1 VA 100 170 ltr 10 Knurled screw 4 Plastic VA M 8 15 11 Chain guide 1 Plastic 12 Ball joint head 1 Plastic Left thread 13 Rubber grommet 1 Plastic 14 Adjuster slide guide 1 VA 15 Plastic clamp 1 Plastic 16 Control cable with plug 1 6 11 meters 17 Distributor box 1 Plastic 18 Pushrod 1 VA 19 Chain motor 1 20 Control panel 1 21 Upper part of bracket 1 Stee...

Page 31: ...31 7 Appendix ...

Page 32: ...per platform 1 plastic 150 150 15 3 Agitator 1 VA 4 Guide bush for slide 1 Plastic 5 Dosing plate 1 VA 2 mm 6 Adjuster slide 1 VA 2 mm 7 Slide guide 2 VA 2 5 mm 8 Dosing slide 1 VA 2 mm 9 Base plate 1 VA 4 mm 10 Tube plate 1 Plastic 11 Drive motor 1 Parts list for VINERO slide unit ...

Page 33: ...de for contamination or perform reference run see section Reference run for slide Cable not plugged in motor defective On the display Slide not closed Slide could not go into position when closing Check slide for contamination or perform reference run see section Reference run for slide The version is displayed again and again Fuse oxidised loose contact Check contacts and fuses Slide does not ope...

Page 34: ...147 156 171 108 132 V 2 168 222 215 200 180 159 122 149 153 165 104 126 V 1 15 129 3 1552 117 189 179 167 146 122 90 118 122 132 68 82 V 2 127 191 185 168 146 122 88 119 125 137 74 90 V 1 14 86 4 1037 95 166 153 139 108 89 59 94 98 108 50 64 V 2 55 121 110 100 68 57 37 70 76 88 31 37 V 1 13 71 3 855 62 134 121 104 66 53 30 62 67 84 29 40 V 2 62 135 125 106 65 53 31 62 64 83 30 42 V 1 12 45 5 546 3...

Page 35: ... 248 228 195 176 152 173 183 199 150 173 V 1 15 153 6 1844 110 225 209 111 165 148 124 141 150 168 114 131 V 2 167 222 209 185 154 134 115 140 148 163 118 136 V 1 14 124 8 1498 124 190 179 94 132 117 95 112 123 132 86 101 V 2 124 192 183 91 135 119 98 115 123 140 88 102 V 1 13 100 7 1208 92 159 148 136 98 83 69 87 93 107 59 72 V 2 92 161 151 135 102 85 69 88 92 107 59 72 V 1 12 71 3 856 55 131 119...

Page 36: ... 326 408 365 328 341 340 310 247 291 335 144 260 V 1 26 230 7 2768 180 279 277 270 287 272 205 216 228 240 156 160 V 2 189 285 280 267 279 257 206 207 212 227 181 176 V 1 24 170 4 2045 168 230 220 197 202 193 177 146 165 181 129 134 V 2 141 205 203 190 170 182 168 143 153 164 108 120 V 1 22 113 8 1366 84 166 160 140 124 125 97 94 97 117 67 82 V 2 79 166 164 137 130 137 104 94 100 116 71 81 V 1 20 ...

Page 37: ...2 474 536 381 454 480 344 422 364 380 395 395 431 V 1 26 330 5 3966 392 417 366 361 385 340 316 243 296 320 287 319 V 2 373 441 396 342 363 327 308 254 235 339 277 235 V 1 24 226 6 2720 248 311 271 230 291 258 266 124 196 221 166 203 V 2 248 290 284 240 280 198 215 139 166 223 169 202 V 1 22 134 6 1616 123 170 124 109 134 120 104 67 101 116 80 98 V 2 169 216 227 160 218 158 140 81 110 161 104 141 ...

Page 38: ... 704 598 615 844 922 882 817 1042 1046 1046 830 V 2 1016 770 622 384 902 916 733 875 958 922 954 988 V 1 28 552 0 6624 718 487 419 385 616 682 458 535 216 668 666 729 V 2 614 487 348 362 401 730 505 550 652 588 693 739 V 1 26 341 9 4103 476 252 263 197 480 464 311 259 407 292 436 431 V 2 438 308 267 262 402 433 237 88 437 315 398 353 V 1 24 177 5 2130 341 64 94 133 288 192 189 132 113 185 149 326 ...

Page 39: ...502 474 481 528 488 492 V 1 26 418 2 5019 444 506 464 434 502 410 386 328 357 442 372 388 V 2 448 483 455 413 488 403 396 368 370 419 374 387 V 1 24 317 8 3813 350 369 459 331 402 312 271 248 264 324 262 279 V 2 354 398 348 322 402 326 280 226 252 292 267 288 V 1 22 240 3 2883 260 321 277 238 310 237 214 194 191 221 184 213 V 2 263 307 290 240 308 238 219 189 223 226 187 216 V 1 20 168 7 2025 192 ...

Page 40: ... 28 71 3 856 84 20 117 73 4 74 77 100 29 72 67 57 V 2 93 17 108 39 90 98 79 66 51 117 75 104 V 1 26 40 3 484 43 12 26 30 50 48 52 20 52 51 39 45 V 2 54 17 17 32 52 50 48 40 35 61 41 53 V 1 24 20 5 247 27 5 23 5 29 31 27 16 9 35 25 24 V 2 30 7 8 8 29 25 18 20 17 29 16 30 V 1 22 10 2 122 12 4 4 2 16 15 17 7 5 13 11 14 V 2 15 5 6 4 14 18 18 3 7 8 10 16 V 1 20 4 8 58 8 3 1 2 4 7 7 1 3 7 6 8 V 2 8 1 1 ...

Page 41: ...9 96 106 124 117 103 130 157 89 125 131 120 36 V 2 75 119 129 38 158 126 135 114 144 147 112 46 V 1 26 67 9 815 39 66 64 60 79 95 82 79 107 46 73 36 V 2 65 45 48 87 46 103 93 109 99 8 71 30 V 1 24 30 7 369 33 3 14 21 33 53 43 57 33 26 30 13 V 2 36 6 19 18 58 42 58 23 51 20 34 13 V 1 22 21 7 260 21 7 10 9 21 29 32 29 37 32 17 8 V 2 18 2 9 9 24 36 34 32 34 33 29 8 V 1 20 9 5 114 11 6 4 4 4 22 6 15 4...

Page 42: ...2 161 161 167 179 173 169 148 V 1 28 94 0 1128 91 38 23 107 113 112 118 143 127 118 107 87 V 2 115 92 58 106 115 86 104 46 154 8 77 111 V 1 26 49 8 597 47 43 26 45 27 74 51 75 105 3 49 50 V 2 52 16 21 15 41 64 72 69 111 21 61 56 V 1 24 18 0 216 12 3 9 3 7 18 27 6 9 19 23 19 V 2 27 8 8 4 13 33 35 31 29 32 26 31 V 1 22 8 7 105 8 4 4 3 13 12 14 15 10 11 16 15 V 2 5 3 1 2 9 4 11 7 14 4 13 11 V 1 20 6 ...

Page 43: ... 4 5 6 7 8 9 10 11 12 2 81006 4 81003 Opened hose Number of opened hoses in position B Version with 12 hoses Number of opened hoses in position A 12 Exception slide 81035 4 81003 6 80986 6 81007 6 81008 6 Position A 6 8 80987 10 81001 81035 Hose opened ...

Page 44: ...44 7 Appendix Version with 6 hoses Number of opened hoses in position A 6 Slide number Opened hose Number of opened Slide number 1 2 3 4 5 6 2 81004 Opened hose p hoses in position B 4 80955 Hose opened ...

Page 45: ...LEHNER Maschinenbau GmbH Häuslesäcker 14 D 89198 Westerstetten Germany Tel 49 07348 95 96 22 Fax 49 07348 95 96 40 www lehner eu info lehner eu English ...

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