LeeBoy 8616B Operation, Service And Parts Manual Download Page 52

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LeeBoy 8616B Conveyor Paver

Page

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

Initial and Daily Inspection . . . . . . . . . . . . . . . . . . . . . .

4-3

Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4

DP700 PLUS+1® Display Unit . . . . . . . . . . . . . . . . . . . .

4-4

Start-Up Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4

Engine Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5

Paver Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5

Time Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6

Fault Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6

DPF Regeneration (REGEN) . . . . . . . . . . . . . . . . . . . . . 4-7
Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8

Driving the Paver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10

Operator Control Station . . . . . . . . . . . . . . . . . . . . . . .

4-10

Steering and Speed Control . . . . . . . . . . . . . . . . . . . . .

4-10

Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11

Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11

Set the Screed and Endgates . . . . . . . . . . . . . . . . . . . .

4-12

Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-14

Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-14

Hydraulic Cut-Off Gates . . . . . . . . . . . . . . . . . . . . . . .

4-15

Sonic Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-15

Tow Point Cylinders . . . . . . . . . . . . . . . . . . . . . . . . .

4-16

4-1

OPERATION

Section 4

Summary of Contents for 8616B

Page 1: ...Operations Service and Parts Manual Manual No 1013539 01 LeeBoy Model 8616B Conveyor Paver This manual applies to machines beginning with Serial Number 101158...

Page 2: ......

Page 3: ...Safety Information and Specifications Component Location Operation Maintenance Schematics Illustrated Parts List IPL 1 2 3 4 5 6 7 LeeBoy 8616B Conveyor Paver Thumb Index...

Page 4: ...without notice VT LeeBoy Inc VT LeeBoy LeeBoy and Rosco are all the same entity and are used interchangeably 2015 VT LeeBoy Inc LeeBoy reserves all copyright and other rights in this manual and the ma...

Page 5: ...autions 1 10 Battery Precautions 1 10 Starting and Stopping Precautions 1 11 Parking Precautions 1 11 Operating Precautions 1 11 Storage Precautions 1 12 Maintenance Precautions 1 12 Information and S...

Page 6: ...4 3 Receiving the Machine 4 3 Initial and Daily Inspection 4 3 Start Up Procedure 4 4 DP700 PLUS 1 Display Unit 4 4 Start Up Screen 4 4 Engine Screen 4 5 Paver Screen 4 5 Time Adjust 4 6 Fault Screens...

Page 7: ...6 Every 10 Hours or Daily Routine Maintenance 5 6 Every 50 Hours or Weekly Routine Maintenance 5 6 Every 100 Hour or Monthly Maintenance 5 6 Every 250 Hours or Quarterly Routine Maintenance 5 7 Every...

Page 8: ...21 Replacement Procedures 5 21 2 Speed Motor Replacement 5 21 Drive Torque Hub Replacement 5 22 Track Sprocket Replacement 5 22 Front Idler and Bushing 5 23 Rear Conveyor Shaft Bearings and Sprockets...

Page 9: ...ersion A 6 35 Hydraulic Schematic Layout Version A 1 of 3 6 37 Hydraulic Schematic Layout Version A 2 of 3 6 39 Hydraulic Schematic Layout Version A 3 of 3 6 41 Hydraulic Schematic Overview Version B...

Page 10: ...ft Assembly 7 56 Screed Endgate Right Assembly 7 58 Screed Heated Endgate Option Right 7 60 Screed Heated Endgate Option Left 7 62 Screed Heated Edge Endgate Option Right 7 64 Screed Heated Edge Endga...

Page 11: ...eplacement see Contact Information in Section 2 This manual is intended as a guide for the safe and efficient use of the paver This manual covers the procedures for proper operation and maintenance of...

Page 12: ...LeeBoy 8616B Conveyor Paver xii NOTES...

Page 13: ...cted 1 9 Machine Precautions 1 10 Hot Material Precautions 1 10 Hydraulic Systems Precautions 1 10 Refueling Precautions 1 10 Battery Precautions 1 10 Starting and Stopping Precautions 1 11 Parking Pr...

Page 14: ...NOTES LeeBoy 8616B Conveyor Paver 1 2...

Page 15: ...the manner intended This manual provides important information to familiarize you with safe operating and maintenance procedures Even though you may be familiar with similar equipment you MUST read an...

Page 16: ...ETY PRECAUTIONS The safety messages that follow have CAUTION level hazards Pre Operation Hazard Read and understand this Operation Manual before operating or servicing the engine to ensure that safe o...

Page 17: ...ery there is a risk for fire Always have appropriate safety equipment available Keep a charged fire extinguisher within reach when working in an environment where a fire may occur Have all fire exting...

Page 18: ...piece of wood or cardboard Have your authorized LeeBoy dealer or distributor repair the damaged parts Flying Object Hazard Always wear eye protection when cleaning the LeeBoy 8616B Conveyor Paver wit...

Page 19: ...on facility Dispose of hazardous materials in accordance with all applicable laws and regulations Never dispose of hazardous materials by dumping them into a sewer on the ground or into groundwater or...

Page 20: ...hand when raising screed La manija del tornillo de recorrido debe estar en la posici n trabada al elevar la plataforma Se pueden sufrir lesiones en la mano o da ar el asiento o tornillo si no est trab...

Page 21: ...ction paper remove the smallest split backed paper 5 Align decal over the specified area and carefully press exposed portion into place 6 Slowly remove the remaining backing and carefully smooth the r...

Page 22: ...ore disconnecting line hoses or valves If injury from concentrated high pressure steam or hydraulic fluid occurs seek medical attention immediately Injuries resulting from hydraulic fluid penetrating...

Page 23: ...hat they are clean in good working order and can be seen clearly by all traffic DO NOT stand between the equipment and the truck while the truck is being backed to the paver Death or serious injury ca...

Page 24: ...ck 3 Lower screed to ground 4 Shut off engine 5 Place equipment in a safe position 6 Securely block wheels and tracks Never make repairs on pressurized components such as fluid lines the gas system or...

Page 25: ...olicy 2 2 Contact Information 2 3 Specifications 2 4 Torque Specifications 2 10 Standard Inch Fasteners 2 10 Metric Fasteners 2 11 Hydraulic Fittings 2 11 Determining Proper Torque 2 12 LeeBoy 8616B C...

Page 26: ...Boy Liability for incidental or consequential damages of any type including but not limited to lost profits or expenses of acquiring replacement equipment Limitations VT LeeBoy Inc has no obligation f...

Page 27: ...lve the problem contact LeeBoy directly Record dealer information in the space provided For additional information about LeeBoy please visit www leeboy com Record of Ownership Please complete the foll...

Page 28: ...creed weights dimensions performance and torque values for both metric and standard inch fastener 8 15 4 10 8 6 Figure 2 2 Machine Dimensions Replace original equipment only with LeeBoy approved compo...

Page 29: ...7mm Bullnose Radius 2 in 50 80 mm Extensions Wear Plate Material 375 in 9 52 mm AR400 Steel Extensions Wear Plate Thickness 375 in 9 52 mm Extensions Bullnose Radius 1 50 in 38 10 mm Wheelbase Track G...

Page 30: ...dth 8 ft 2 44 m Turning Radius 5 5 ft 1 676 4 mm Capable of Counter Rotation Table 2 5 Machine System Capacity Specifications ITEM SPECIFICATION Hydraulic 41 gal 155 L Fuel 32 gal 121 L Engine Oil wit...

Page 31: ...b 80W 90 Gear Oil Grease Shell Avania EP Grease or Equivalent Chain Lube Chain Lube Front Idler 90 WT Gear Oil Figure 2 4 Washdown ITEM SPECIFICATION Components Electric pump two 2 hose reels with a 1...

Page 32: ...ge Weight 59 lbs 27 kg Table 2 11 Auger and Conveyor Motor Specifications ITEM SPECIFICATION Displacement Maximum 15 26 in 250 cc Input Flow Maximum 19 8 23 8 gpm 75 90 lpm Output Speed 300 360 rpm Ou...

Page 33: ...r Input Speed 2 600 rpm Flow at Input Speed 47 4 gpm 179 40 lpm Input Flange and Spline 2 bolt B 13T 8 16 Controls Load Sensing Table 2 16 Track Specifications ITEM SPECIFICATION Length 220 47 in 5600...

Page 34: ...4 10 19 14 5 16 18 UNC 17 13 23 18 25 18 34 24 24 UNF 19 15 26 20 27 20 37 27 3 8 16 UNC 31 23 42 31 44 33 60 45 24 UNF 35 26 47 35 49 37 66 50 7 16 14 UNC 49 37 66 50 70 52 95 71 20 UNF 55 41 75 56 7...

Page 35: ...96 597 1079 809 1139 854 1544 1158 M30 x 3 5 1079 809 1463 1097 1544 1158 2093 1570 Hydraulic Fittings Tightening Flare Type Tube Fittings 1 Check the flare and flare seat for defects that might cause...

Page 36: ...foot All of the methods involve making the setting proportional to the effective change in length of the wrench multiplied by the desired final torque The equations and illustration below describe pro...

Page 37: ...seal face NOTE The coupling nut must be in motion for an accurate torque reading If the nut is stopped before final torque value is achieved it must be loosened and retightened until the torque is att...

Page 38: ...243 158 175 Table 2 22 Torque Specifications for DIN 24 DIN 60 and Inverted Cone Style Coupling Terminations DIN 24 DIN 60 AND INVERTED CONE Size MM Torque LB FT Light Series Tube OD Heavy Series Tube...

Page 39: ...5 20 80 24 95 32 120 1 The torque values obtained from tightening pipe threads can vary considerably depending upon thread condition Adequate sealing can occur at values much lower than the maximum va...

Page 40: ...NOTES LeeBoy 8616B Conveyor Paver 2 16 Information and Specifications...

Page 41: ...Augers 3 2 Operator Platform 3 2 Screed 3 2 Electrical System 3 3 Machine Overview 3 4 Steering and Speed Control Box 3 5 Operator Control Panel 3 6 Screed Control Boxes 3 8 Electric Screed Operation...

Page 42: ...NOTES LeeBoy 8616B Conveyor Paver 3 2 Component Location...

Page 43: ...e paver drive system contains two torque hubs that provide power to propel the tracks Hopper The hopper wings are hydraulically controlled to raise and lower the hopper When fully open the hopper can...

Page 44: ...eating controls provide the necessary connection and control of the output power from the generator to the heating elements It is important to maintain all components of the heating controls system in...

Page 45: ...r paver systems and controls 7 Screed Control Box Contains various screed controls one on each side of machine 8 Electric Heat Control Box Provides electric heat to the screed Houses element breakers...

Page 46: ...el forward and reverse Push ing joystick forward moves machine forward The farther forward the faster the speed Pulling joystick backward moves machine backward The farther back ward the faster the sp...

Page 47: ...tion engine operating information and engine and paver system fault information 3 E Stop Button Immediately stops the paver engine and all electronic functions Turn clockwise to release E Stop button...

Page 48: ...AL Turning clockwise increases conveyor speed 14 Right Conveyor Sonic Paddle Switch Selects sonic or paddle override for right conveyor Center is OFF position Set switch to SONIC position for conveyor...

Page 49: ...itch Moves left extension in and out 7 Left Tow Switch Moves tow up and down 1 2 7 6 3 4 5 Figure 3 5 Right Screed Control Box ITEM NO CONTROL NAME FUNCTION 1 Right E Stop Button Immediately stops pav...

Page 50: ...vide the best mat Moves up or down and can level extension at wide widths 5 Tilt Screw Adjusts the tilt of the endgate 6 Extension Vertical Adjustment Screws 2 Adjusts the front of the extension wearp...

Page 51: ...tral Lock Locks the Forward Reverse joystick in neutral 4 Run Stop Switch Controls stopping the machine and activating or deactivating the operator controls station Operator control station is deactiv...

Page 52: ...4 4 Engine Screen 4 5 Paver Screen 4 5 Time Adjust 4 6 Fault Screens 4 6 DPF Regeneration REGEN 4 7 Status Icons 4 8 Driving the Paver 4 10 Operator Control Station 4 10 Steering and Speed Control 4 1...

Page 53: ...e Adjustment 4 19 Unloading And Loading 4 20 Unloading 4 20 Loading 4 20 Tie Down Procedure 4 21 Optional Components 4 21 Auger Extensions Option 4 21 Power Crown Option 4 22 Umbrella Option 4 22 Truc...

Page 54: ...h the machine has been checked thoroughly by the manufacturer road hazards or other factors during transport may result in damage Be sure to check the machine thoroughly before operating it 1 Check en...

Page 55: ...lay screen Engine RPM will automatically increase to 1800 RPMs when conveyor or augers are engaged DP700 PLUS 1 Display Unit The LeeBoy Model 8616B Conveyor Paver is equipped with a DP700 PLUS 1 Digit...

Page 56: ...t button Paver Screen in the engine screen The paver screen displays indicators and status of the left and right augers and conveyors material height setting when in AUTO mode auger and conveyor speed...

Page 57: ...perature engine oil pressure park brake work lights beacon light spray down and generator warning icons are also displayed Time Adjust You can easily set the hour and minute on the digital clock using...

Page 58: ...engine reaches as high as Level 4 If the DPF reaches Level 4 5 non warranty factory assistance from the engine manufacturer is required NOTE See Section 5 Troubleshooting Chart on Page 5 33 for a com...

Page 59: ...when the alternator isn t charging Regen Communicates that engine regeneration is Low Charge Pressure Illuminates when the charge pressure is low Fuel Illuminates when the fuel tank is almost empty B...

Page 60: ...th the engine that regeneration is not wanted or is unsafe to regenerate at this time DPF Regen Inhibit The user may choose to inhibit the regeneration if conditions are too hazardous for high exhaust...

Page 61: ...Place both joysticks in the neutral position on the side being deactivated Figure 4 9 Move the RUN STOP switch to the STOP position Operator can then move to the other operator station to activate tha...

Page 62: ...ckwise to the OFF position and remove key NOTE If the engine does not shut down when key is turned to OFF press the E Stop button on the control panel to terminate power Before leaving the operator pl...

Page 63: ...and stay on as long as the element is heating the screed plates approximately 20 minutes NOTE The engine speed automatically decreases to idle after the heat cycle completes 6 If the heat cycle has c...

Page 64: ...screw until the endgate tilts back more 9 When making a joint the endgate must be set to where it fits flush with bottom of screed 10 On the first pass leave approximately six to eight inches 15 20 cm...

Page 65: ...nual mode with the augers in automatic mode is the preferred method for paving with the LeeBoy Model 8616B Conveyor Paver When operating the conveyor Spray down the conveyor drive chains with cleaning...

Page 66: ...o the endgates gauging the amount of paving material in the extensions An operator can operate the sonic auger from either side of the paver Figure 4 19 A sonic auger sensor connects from the paver to...

Page 67: ...f approximately 250 tons per hour This paver is capable of placing a mat thickness of six inches 20 centimeters for Bituminous base Binder or surface course Lime or Portland cement stabilized sub base...

Page 68: ...the left and right auger switches AUTO using the dials to control the pile height at the endgate Page 3 6 8 When the material starts moving into the sonic range the auger speed will slow proportionat...

Page 69: ...that proper crown is achieved by using a string or straight edge to measure the distance between a flat level surface to the center bottom portion of the screed Figure 4 24 Crown Control Lever 5 Make...

Page 70: ...wo adjusters at each end of the screed extensions are preset by the dealer and should not need adjustment You can adjust the mat texture using the AOA adjustment screw in the center Figure 4 26 To mak...

Page 71: ...s on the thickness control screws or welds on the leveling arms A longer ramp to reduce the loading angle may be needed Figure 4 27 Correct Unloading Position Loading To prevent damage to the undercar...

Page 72: ...lds must be installed on the correct side of the machine To attach the auger extensions proceed as follows 1 Identify the right and left auger extensions by observing the left or right on the end of t...

Page 73: ...attachment thatt prevents excessive and uneven braking from the paving material truck Figure 4 33 Figure 4 33 Truck Hitch Attachment Option To engage the hitch with the rear wheels of the asphalt truc...

Page 74: ...ne Maintenance 5 7 Every 500 Hours or Semi Annual Routine Maintenance 5 7 Every 1000 Hours or Annual Routine Maintenance 5 7 Maintenance Adjustments 5 7 Conveyor Flight Chain 5 7 Conveyor Drive Chain...

Page 75: ...Strainer 5 21 Replacement Procedures 5 21 2 Speed Motor Replacement 5 21 Drive Torque Hub Replacement 5 22 Track Sprocket Replacement 5 22 Front Idler and Bushing 5 23 Rear Conveyor Shaft Bearings and...

Page 76: ...cated inside of the right hand door on the paver Changing oil and cleaning the paver should only be done in a designated area where the oil and chemicals can be contained These by products should be d...

Page 77: ...LeeBoy 8616B Conveyor Paver 5 4 LUBRICATION POINTS 1 2 3 4 6 7 8 10 11 13 5 14 9 11 10 12 Figure 5 1 Lubrication Points...

Page 78: ...at augers Daily 9 A Grease auger fitting on end mount Daily 10 B Conveyor and auger Daily 11 B Auger chains Daily 12 A Main flight screw components Weekly 13 A Rear auger bearings Quarterly 14 B Fron...

Page 79: ...ays fill at the end of the day 9 Check engine oil level Page 5 17 10 Check hydraulic oil level Page 5 19 11 Perform any other engine preventive maintenance described in the Engine Operator s Manual Ev...

Page 80: ...the paver need adjustments for optimum performance operation and general maintenance Conveyor Flight Chain The conveyor flight chains must be adjusted every 100 hours If irregular movement of the conv...

Page 81: ...4 Conveyor Drive Chain Bolts 1 Chain Adjuster 2 Jam Nuts 3 Conveyor Drive Chain Conveyor Paddle Adjustment The conveyor paddle must be adjusted on both sides of the paver using the following procedure...

Page 82: ...1 Set left and right screed extension switches to the OUT position 2 Slightly loosen the top guide and hold down bolts Figure 5 7 3 Push guide down against the slide and tighten allen screws until snu...

Page 83: ...heck pressure 1 Connect a 3000 PSI gauge to the gauge port on the manifold 2 Start engine setting engine to 1400 RPM and observe gauge Pressure should read 1200 PSI 1 2 Figure 5 8 Main Manifold 1 Gaug...

Page 84: ...ravel ELECTRICAL SYSTEM The electrical system is a 12 volt negative ground system Connect the positive cable to the positive post of the battery Connect the ground cable to the negative post of the ba...

Page 85: ...added to one quart of warm water Ensure the vent caps are tight to prevent solution from entering the cells 5 Pour clean water over the battery and surrounding area to rinse away the solution 6 Check...

Page 86: ...by an authorized dealer can damage machine and void the warranty A voltmeter set to read frequency Hz can be used to test generator speed When the engine is running at 1600 RPMs the generator should...

Page 87: ...cement There are no other voltage adjustments that can be made to the generator The capacitor controls and regulates voltage while the machine operates If the capacitor fails the voltage will drop bel...

Page 88: ...on the left The power is on the right The top right terminal is the common terminal to the internal timer relay that controls the heat system When power is applied to the input terminal it is also ju...

Page 89: ...rol box 3 Before replugging the element check each wire pin with an ohm meter test lead placing the lead on a steel section of the screed frame If there is any continuity through the element to the fr...

Page 90: ...o remove the filter turning counterclockwise 4 Drain and discard the oil filter in accordance with Step 9 above NOTE Discard the used rubber gasket with the filter element 5 Wipe inside the oil filter...

Page 91: ...art engine If engine does not run smoothly recheck filter element contact FUEL SYSTEM Fuel Tank The fuel level is indicated on the digital display fuel gauge Use only diesel fuel and always fill the f...

Page 92: ...hand Tighten the fuel filter as directed on by the filter manufacturer DO NOT overtighten the fuel filter element onto the filter head 10 Start the engine and check for any fuel leaks Explosion Hazard...

Page 93: ...njury Protect your eyes by wearing safety glasses when working on hydraulic system components Use the following procedures to change the hydraulic oil 1 Stop the engine 2 Allow the hydraulic oil to co...

Page 94: ...hen the indicator moves into the red zone it is time to change the strainer filter Figure 5 21 1 Remove the hydraulic oil fill cap 2 Remove the three wingnuts securing the strainer 3 Remove the strain...

Page 95: ...e 5 21 18 Lower the paver ensuring the sprocket goes back into the track chain Drive paver forward to rotate track onto the top of the sprocket 19 Reinsert the master pin back onto the track 20 Place...

Page 96: ...er Front Idler Installation After Bushing Replacement 1 Slide idler wheel back onto the idler shaft 2 Place hub cap back on by using a bolt screwed into idler axle to act like a press Align roll pin h...

Page 97: ...inst assembly to keep from slipping 15 Place front idler assemblies back in place 16 Place main conveyor chains in and adjust chain tension Once adjusted torque all idler hold down bolts to 180 ft lbs...

Page 98: ...easy to install augers backwards NOTE When installing auger make sure roll pin is aligning grease fitting hole with grease fitting before tightening clamps on inner auger bearings 1 Install new auger...

Page 99: ...4 of slack 7 Make sure the motor bolts at top and bottom are tight and torque to 150 ft lbs 155 N m Do the same for the other side 8 Lubricate chains 9 Place grating back on over auger 10 Run augers a...

Page 100: ...the rod end lines up with the mount 11 Cover the mount bolt with thread locking adhesive and tighten 12 Reattach bolt cover and close hood 1 2 3 Figure 5 28 Rear Hopper Wing Cylinder 1 Top Bolt 2 Cyli...

Page 101: ...the hood 3 Unplug the beacon and front work lights 4 Turn off all valves on the hydraulic tank 5 Disconnect the hydraulic hoses on the pumps that are to be removed 6 Disconnect wires at the electronic...

Page 102: ...erly trained should weld in a dedicated area away from others as even looking at ultraviolet light from the flame can cause serious eye injury Welding hazards include toxic fumes harmful dust light ra...

Page 103: ...an solenoid plunger Replace solenoid coil Replace or rebuild starter or solenoid Switch box unplugged Replug switch box Neutral switch defective Replace Engine starter relay faulty Replace E Stop enga...

Page 104: ...ut of adjustment Adjust hold downs on extensions Screed leaving streak down center of pavement No lead crown in screed Crown leading edge of screed Screed worn out or damaged Replace Extensions set to...

Page 105: ...ion Generator malfunction Ensure generator is spinning Check voltage and frequency Rebuild or replace if needed Only part of the electric screed heats Screed section not plugged into bottom of the con...

Page 106: ...nostic counter zero 91 2 Accelerator position sensor correlation error Deviation from designed correlation in two sensors Voltage of accelerator position sensor 1 is 4 8V or less Forced idle Accelerat...

Page 107: ...s MAF sensor voltage 0 1V or less Key switch turn OFF Engine is not forcibly stopped by ECU STRONGLY recommend operator stop engine promptly 132 15 Boost pressure Low Boost pressure sensor output is b...

Page 108: ...it or B short circuit of sensor harness Voltage of temperature sensor in supply pump is 4 9V or above Diagnostic counter zero 174 4 Fuel temperature sensor Low Ground short circuit of sensor harness V...

Page 109: ...f harness or relay coil Faulty starting White smoke increases Key switch turn OFF 679 7 Pressure limiter not open Rail pressure value is sticking or not enough engine power to open PLV forcibly Key sw...

Page 110: ...e sensor 2 Low Ground short circuit of sensor harness DPF outlet temperature sensor voltage 0 08V or less Key switch turn OFF 3251 3 Differential pressure sensor 1 High Open circuit or B short circuit...

Page 111: ...ngine vibration increases and may stop Key switch turn OFF 523523 3 Nos 1 4 cylinder injector short to B at power supply side or all cylinder injectors short to B Wiring harness short to B Injectors t...

Page 112: ...on the engine speed 700 min 1 rpm should be used as a reference Key switch turn OFF to minimize PM emission to DPF and avoid extremely high pressure in injection system 523540 2 Pump seizing 2 Rail pr...

Page 113: ...Intake throttle lift sensor High Intake throttle lift sensor voltage 4 89V or more Key switch turn OFF 523582 4 Intake throttle lift sensor Low Intake throttle lift sensor voltage 0 1V or less Key sw...

Page 114: ...plete Diagnostic counter zero 523601 0 High exhaust gas temperature after emergency high temperature DTC All exhaust temperature T0 T1 T2 reduces down to 572 F 300 C Engine stops Diagnostic counter ze...

Page 115: ...NOTES LeeBoy 8616B Conveyor Paver 5 42...

Page 116: ...lectrical 4 of 6 6 27 Main Harness Elelctrical 5 of 6 6 29 Main Harness Electrical 6 of 6 6 31 Main Harnass Layout 6 33 Hydraulic Schematic Overview Version A 6 35 Hydraulic Schematic Layout Version A...

Page 117: ...NOTES 6 2 Schematics...

Page 118: ...c for Part 1008240 Figure 6 1 Screed Control Box Assembly Left Side E STOP HORN LEFT TOW LEFT SLOPE LEFT LEFT AUGER AUTO OFF SLOPE E STOP AUGER HORN TOW RED RED RED RED CONNECTOR RED ORG RED MANUAL RE...

Page 119: ...LeeBoy 8616B Conveyor Paver 6 4 Schematics NOTES...

Page 120: ...for Part 1008241 Figure 6 2 Screed Control Box Assembly Right Side RED CONNECTOR RED RED RED RED RED TOW HORN AUGER E STOP SLOPE OFF AUTO RIGHT AUGER RIGHT RIGHT TOW RIGHT SLOPE HORN E STOP RED ORG MA...

Page 121: ...LeeBoy 8616B Conveyor Paver 6 6 Schematics NOTES...

Page 122: ...PANEL ASSEMBLY Schematic for Part 1011785 B A C ACC 10 11 1 10A 10A 1 1 1 1 B A C C A B C A B 10A CIRCUIT BREAKER 1 10 11 1 10 11 Figure 6 3 Operator Control Panel Assembly LeeBoy 8616B Conveyor Paver...

Page 123: ...LeeBoy 8616B Conveyor Paver 6 8 Schematics NOTES...

Page 124: ...LU GRN SW OUT GRN SW IN PRP ORG L TOW UP GRN L TOW DN LTBLU R TOW UP R TOW DN RED ACC PWR ENG ORG GLOW PLUGS GRN BLU BLU GEN COIL SPARE PIN COLOR FUNCTION GND ENGINE BLU GRN SW OUT GRN SW IN PRP ORG L...

Page 125: ...LeeBoy 8616B Conveyor Paver 6 10 Schematics NOTES...

Page 126: ...UTOFF CLOSE R CUTOFF OPEN R CUTOFF CLOSE SCREED RAISE SCREED FLOAT WHT HORN E STOP ESTOP RED SENSOR PWR SENSOR GND PRP BLU POWER CROWN PIN COLOR FUNCTION RED RED BRN BEACON BLU GRADE CONTROL CAN BUS C...

Page 127: ...LeeBoy 8616B Conveyor Paver 6 12 Schematics NOTES...

Page 128: ...TCH IN GROUNDS LEFT CUTOFF CLOSED LEFT EXT IN LEFT TOE DOWN RIGHT TOE DOWN RIGHT CUTOFF CLOSED RIGHT EXT IN LEFT SLOPE DOWN RIGHT SLOPE DOWN HOPPER DOWN HOPPER UP LEFT CUT OFF OPEN LEFT EXTENSION OUT...

Page 129: ...LeeBoy 8616B Conveyor Paver 6 14 Schematics NOTES...

Page 130: ...1 BLU RED 2 BLK 1 YEL 2 BLK 1 ORG 2 BLK 1 WHT BLK 2 BLK 1 GRY BLK 2 BLK 1 BLU 2 BLK 1 BLU 2 LEFT CONV RIGHT CONV LEFT AUGER RIGHT AUGER VIBRATOR 2 SPEED GENERATOR HARNESS GENERATOR COIL 3 8 RING TERMI...

Page 131: ...LeeBoy 8616B Conveyor Paver 6 16 Schematics NOTES...

Page 132: ...IC OIL COOLER Schematic for Part 1010122 Figure 6 8 Hydraulic Oil Cooler Harness TERMINAL GND TERMINAL POS BATT TERMINAL RED RED RED RED FAN GROUND RED TERMINAL TERMINAL LeeBoy 8616B Conveyor Paver 6...

Page 133: ...LeeBoy 8616B Conveyor Paver 6 18 Schematics NOTES...

Page 134: ...NE S W OUT S W IN LT TOE UP COIL LT TOE DN COIL RT TOE UP COIL RT TOE DN COIL ACC SWITCH ENG GENERATOR COIL RED BLU GRN ORN LT BLU GRN ORN PUR GRN GRN BLU MAIN GROUND START PRE HEAT BRN ORN E STOP E S...

Page 135: ...LeeBoy 8616B Conveyor Paver 6 20 Schematics NOTES...

Page 136: ...F 6 Schematic for Part 1011249 RIGHT LEFT A B C D E F G H I A B C D E F G H I A B C A B C SHROUD SHROUD RIGHT SONIC LEFT SONIC 2A 2B 2C 1 Figure 6 10 Main Harness Electrical 1 of 6 LeeBoy 8616B Convey...

Page 137: ...LeeBoy 8616B Conveyor Paver 6 22 Schematics NOTES...

Page 138: ...rt 1011249 2 PROPEL CONTROLLER A B C A B C ALARM LT FWD RT FWD PUMP NEUTRAL CONNECTOR TERMINAL DELPHI PART NO TO SCREED CONTROLLER TO ECM 1B 1C 1A 5D 5E 3F 3G Figure 6 11 Main Harness Electrical 2 of...

Page 139: ...LeeBoy 8616B Conveyor Paver 6 24 Schematics NOTES...

Page 140: ...L 3 OF 6 Schematic for Part 1011249 SCREED CONTROLLER B A C GENERATOR GRN BLU FUEL SENDER A C B TO PROPEL PADDLE PADDLE 2F 2G 4H 4I 3 Figure 6 12 Main Harness Electrical 3 of 6 LeeBoy 8616B Conveyor P...

Page 141: ...LeeBoy 8616B Conveyor Paver 6 26 Schematics NOTES...

Page 142: ...N GRN BLU MAIN GROUND START PRE HEAT BRN ORN E STOP E STOP SLOPE DN SLOPE UP HORN TOE DN TOE UP E STOP E STOP SLOPE DN SLOPE UP HORN TOE DN SENS GND RED LT BLU RED TOE UP SENS PWR LT AUG POT LT AUG AU...

Page 143: ...LeeBoy 8616B Conveyor Paver 6 28 Schematics NOTES...

Page 144: ...SENSOR GND RED BRN BLU WHT BLU SHIELD LT BLU BRN ORN RED PUR BLU HOPPER UP HOPPER DOWN LT CUT OFF OPEN LT CUT OFF CLOSED RT CUT OFF CLOSED RT CUT OFF OPEN SCREED UP SCREED DN LT SLOPE UP LT SLOPE DN...

Page 145: ...LeeBoy 8616B Conveyor Paver 6 30 Schematics NOTES...

Page 146: ...ICAL 6 OF 6 Schematic for Part 1011249 POWER CROWN PIN COLOR FUNCTION A POWER CROWN POWER B POWER CROWN DOWN C POWER CROWN UP 6 5N Figure 6 15 Main Harness Electrical 6 of 6 LeeBoy 8616B Conveyor Pave...

Page 147: ...LeeBoy 8616B Conveyor Paver 6 32 Schematics NOTES...

Page 148: ...e 2 of 2 PROPEL CONTROLLER SCREED CONTROLLER ENGINE LEFT RIGHT RIGHT FWD RIGHT LEFT FWD LEFT PUMP NEUTRAL TERMINAL FUEL SENSOR BEACON OIL POWER CROWN HORN SPADE SONIC LIGHT SONIC LIGHT GENERATOR ALARM...

Page 149: ...LeeBoy 8616B Conveyor Paver 6 34 Schematics NOTES...

Page 150: ...1 2 1 2 OR2 1 2 SV08 20 SV2 8 GPM 1 2 8 GPM 1 2 1 1 2 2 PV3 PV2 4 PV72 20M 0 N 12DR 2 3 1 2 2 3 1 2 6 CV04 20 0 N 5 1 1 PV4 PV1 1 2 2 1 3 3 PR1 SV1 PR08 32 SV08 30 AUGER CONVEYOR MANIFOLD 1010518 4 20...

Page 151: ...LeeBoy 8616B Conveyor Paver 6 36 Schematics NOTES...

Page 152: ...57 55 43 42 15 53 7 2 2 1 1 2 2 1 P 4 1 2 2 1 1 2 1 2 2 1 2 1 2 1 1 2 4 2 1 P 2 2 1 1 2 1 4 P 2 1 1 2 4 P 4 2 2 2 1 1 1 4 GE 11 P 2 1 2 1 2 1 4 P 2 1 2 2 1 1 PLUG PLUG 2 1 4 20 UNC ORIFICE PLUG P 4 1...

Page 153: ...LeeBoy 8616B Conveyor Paver 6 38 Schematics NOTES...

Page 154: ...9 8 VT V 46 54 47 G GT P2 GP LS1 P1 7 T TS 21 15 26 CIR 22 18 17 LCT LC RCT RC 15 26 CIR 15 26 CIR 15 26 CIR 23 20 24 19 RAT RA LAT LS2 LA CV1 FC1 SV3 FC2 6 GPM 1 2 CV10 20 18 GPM FR12 23 SV12M 20 0...

Page 155: ...LeeBoy 8616B Conveyor Paver 6 40 Schematics NOTES...

Page 156: ...CHARGE RETURN 981917 FILTER ELEMENT HYD CHARGE 77 11 2 5 LS P S CD 4 3 2A 1A 50 2B 52 78 67 49 51 68 1B 6 X1 X1 A A B L1 B L2 14 13 1 M14 C2 C1 FLOW OUT C D MD E X7 MA A C2 M14 C1 L3 FLOW OUT A CW M5...

Page 157: ...LeeBoy 8616B Conveyor Paver 6 42 Schematics NOTES...

Page 158: ...SV08 20 SV2 8 GPM 1 2 8 GPM 1 2 1 1 2 2 PV3 PV2 4 PV72 20M 0 N 12DR 2 3 1 2 2 3 1 2 6 CV04 20 0 N 5 1 1 PV4 PV1 1 2 2 1 3 3 PR1 SV1 PR08 32 SV08 30 AUGER CONVEYOR MANIFOLD 1010518 4 20 4 4 16 4 8 8 8...

Page 159: ...LeeBoy 8616B Conveyor Paver 6 44 Schematics NOTES...

Page 160: ...28A 27A 27 39 39A 40A 32A 31A 32 48A 48 65 66 40 58 56 57 55 43 42 15 53 7 2 2 1 1 2 2 1 P 4 1 2 2 1 1 2 1 2 2 1 2 1 2 1 1 2 4 2 1 P 2 2 1 1 2 1 4 P 2 1 1 2 4 P 4 2 2 2 1 1 1 4 GE 11 P 2 1 2 1 2 1 4...

Page 161: ...LeeBoy 8616B Conveyor Paver 6 46 Schematics NOTES...

Page 162: ...8 VT V 46 54 47 G GT P2 GP LS1 P1 T TS 21 15 26 CIR 22 18 17 LCT LC RCT RC 15 26 CIR 15 26 CIR 15 26 CIR 23 20 24 19 RAT RA LAT LS2 LA CV1 FC1 SV3 FC2 6 GPM 1 2 CV10 20 18 GPM FR12 23 SV12M 20 0 N 12E...

Page 163: ...LeeBoy 8616B Conveyor Paver 6 48 Schematics NOTES...

Page 164: ...ARGE RETURN 981917 FILTER ELEMENT HYD CHARGE 77 11 2 5 LS P S CD 4 3 2A 1A 50 2B 52 78 67 49 51 68 1B 6 X1 X1 A A B L1 B L2 14 13 1 M14 C2 C1 FLOW OUT C D MD E X7 MA A C2 M14 C1 L3 FLOW OUT A CW M5 M4...

Page 165: ...LeeBoy 8616B Conveyor Paver 6 50 Schematics NOTES...

Page 166: ...ELECTRIC HEAT CONTROL STANDARD Schematic 1010397 Figure 6 25 Electric Heat Control Standard LeeBoy 8616B Conveyor Paver 6 51 Schematics 6...

Page 167: ...LeeBoy 8616B Conveyor Paver 6 52 Schematics NOTES...

Page 168: ...Schematic for Part 1006244 Figure 6 26 Electric Heat Control with 110 Outlet Option COM WHITE TERMINAL AMPHENOL OR TO HEATER ELEMENTS OUTLET WHITE WHITE WHITE WHITE WHITE TIMER HEAT ON POWER INITIATE...

Page 169: ...LeeBoy 8616B Conveyor Paver 6 54 Schematics NOTES...

Page 170: ...TERMINAL AMPHENOL OR TO HEATER ELEMENTS LHLE RHLE WHITE WHITE WHITE WHITE WHITE HEAT ON ON ELEMENT ON INDICATOR LHEG RHEG LHEG HEAT ON OFF ON OFF RHEG HEAT INITIATE TIMER COM Figure 6 27 Electric Heat...

Page 171: ...LeeBoy 8616B Conveyor Paver 6 56 Schematics NOTES...

Page 172: ...ents 2 of 2 7 18 Tanks 7 20 Hydraulic Components 7 22 Secondary Valve 7 24 Generator 7 26 Hopper Wings 7 28 Hoods and Covers 7 30 Engine Cover Assembly 7 32 Spray Down 7 34 Dash Assembly 7 36 Dash Con...

Page 173: ...d Pull Arm Left Assembly 7 68 Screed Pull Arm Right Assembly 7 70 Screed Thickness Adjuster Assembly 7 72 Electric Heat Control Assembly Standard 7 74 Screed Heat Control Box w Heated Endgates Option...

Page 174: ...ter 1001166 03 ELECTRICAL COMPONENTS Description Part FUSE KIT 25 Amp 1 10 Amp 2 5 Amp 1 20 Amp 14 37303 36340 36746 36342 Terminal Block 685060 Breaker 10 Amp 986546 TRACK ASSEMBLIES Description Part...

Page 175: ...OLY PADS 1 12 6 5 6 6 5 4 6 5 8 7 8 9 10 6 5 6 4 4 4 8 11 8 9 10 6 4 5 2 2 21 2 3 3 3 4 4 19 15 18 20 17 16 13 15 14 13 16 17 Figure 7 1 Track Assembly Poly Pads Illustrated Parts List LeeBoy 8616B Co...

Page 176: ...Idler Bogie Roller 12 1010432 2 Track Assembly Poly Pads 140mm Optional Complete As sembly Ref 1008900 2 Track Poly 14 Molded 40 Links 140mm Standard Complete As sembly 13 1007003 04 A R Chain 140mm...

Page 177: ...TRACK ASSEMBLY TENSION AND PROPEL Figure 7 2 Track Assembly Tension and Propel D 1 2 15 11 5 13 14 12 11 10 7 2 3 5 5 4 8 3 6 D 16 Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 6...

Page 178: ...10066965SRV 1 Front Idler w Slide 7 1006987 1 Sprocket 21 Tooth 8 100 613 1A 18 Capscrew Hex Head 0 625 11 x 3 00 10 1011380 1 Torque Hub Comer 82 188 1 Ratio 11 1003611 20 Capscrew Hex Head M16 x 55m...

Page 179: ...Y Figure 7 3 Conveyor Assembly 32 33 34 9 8 20 21 22 21 24 25 23 26 21 10 35 5 4 7 5 6 1 1 2 3 2 3 3 5 4 12 15 11 13 14 3 27 30 21 26 29 25 28 17 19 18 16 36 37 Illustrated Parts List LeeBoy 8616B Con...

Page 180: ...Conveyor Front Right 17 1008611SRV 1 Weldment Conveyor Front Left 18 1008614SRV 1 Weldment Conveyor Rear Right 19 1008613SRV 1 Weldment Conveyor Rear Left 20 1007060SRV 2 Sprocket Rear Axle Housing 2...

Page 181: ...PUSHBAR ASSEMBLY Figure 7 4 Pushbar Assembly 9 11 8 1 5 7 5 8 4 3 2 12 13 14 16 16 15 10 14 Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 10...

Page 182: ...50 6 980034 2 Shaft Pushbar Roller 7 980033 1 Roller Assembly Push Bar 8 980787 2 Arm Push Block 9 102 608 1A 2 Capscrew Hex Head 0 625 11 x 1 75 10 143 7 2 Nut Lock 0 625 11 11 980036 1 Pipe Pushbar...

Page 183: ...DRIVE CONVEYOR 13 12 7 11 15 8 1 5 4 3 6 2 14 9 10 Figure 7 5 Drive Conveyor Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 12...

Page 184: ...853554 2 Rod Assembly Conveyor Drive Motor 7 900050 2 Mirco Switch Auto Conveyors Ref 1009450 1 Weldment Conveyor Paddle Left 8 360010 2 Seat Assembly White w Armrest 9 988640SRV 2 Assembly New Style...

Page 185: ...ENGINE ASSEMBLY WITH PUMPS Figure 7 6 Engine Assembly with Pumps 4 5 6 7 8 1 2 3 9 Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 14...

Page 186: ...99 HP 2 1006952 1 Pump Hydraulic Tandem 3 1006956 1 Pump Hydraulic Right 4 1011524 1 Weldment Radiator Shroud 5 300 6 16 Washer Flat 3 8 6 118 3 8 Washer Lock 3 8 7 116 3 8 Nut Hex 3 8 16 8 100 6 16...

Page 187: ...bota Engine 56 5 4 15 4 4 6 7 8 9 13 12 1 11 10 54 17 18 24 20 21 22 23 24 24 25 26 27 24 55 4 3 3 48 53 49 51 52 50 16 30 41 44 38 37 36 2 39 40 34 33 32 31 29 28 42 43 30 30 30 30 Illustrated Parts...

Page 188: ...8 1002917 29 1 Hood Air Inlet 3 75 20 1009384 04 1 Intake Pipe 21 1009384 05 1 Fan Engine 45 22 1010255 1 Air Breather Assembly 23 1009253 25 1 Sleeve Rubber Intake Reducer 24 35567 5 Clamp Hose 60 25...

Page 189: ...bota Engine 56 5 4 15 4 4 6 7 8 9 13 12 1 11 10 54 17 18 24 20 21 22 23 24 24 25 26 27 24 55 4 3 3 48 53 49 51 52 50 16 30 41 44 38 37 36 2 39 40 34 33 32 31 29 28 42 43 30 30 30 30 Illustrated Parts...

Page 190: ...hield 49 1009253 28 1 Relay And Fuse Block 50 1009253 27 1 Fuse Holder 51 985751 1 Relay 12VDC Spst 100 Amp 52 1009253 26 1 Mount Fuse Plate 53 1009253 30 1 Mounting Plate 54 1009253 07 1 Light Indica...

Page 191: ...TANKS 13 1 14 2 6 5 9 10 12 4 3 8 7 11 Figure 7 8 Tanks Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 20...

Page 192: ...1 Cap Fuel 7 100 5 24 12 5F 4 Capscrew Hex Head 5 16 24 x 0 75 8 119 2 4 Washer Flat SAE 0 312 9 2 Battery 12V 1260 CCA Buy Local 10 72313 1 Hold Down Battery 11 100 8 13 140 5 2 Capscrew Hex Head 1 2...

Page 193: ...ONENTS 9 8 1 10 2 2 3 4 5a 5a 5 6 7 11 12 13 13 14 14 15 15 16 21 16 21 16 21 19 18 17 20 20 17 18 19 23 22 23 17 4 2 5 1 24 2 Figure 7 9 Hydraulic Components Illustrated Parts List LeeBoy 8616B Conve...

Page 194: ...Solenoid Valve Right Ext Ref 983643 01 1 Solenoid Valve Left Slope Ref 983643 01 1 Solenoid Valve Right Slope 13 983643 02A 20 Coil 12 VDC 14 983643 03 20 Nut Coil 15 987220 04 1 Valve Reducing 16 98...

Page 195: ...SECONDARY VALVE Figure 7 10 Secondary Valve 1 9 10 11 7 8 6 4 5 1 2 3 6 Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 24...

Page 196: ...Port LC LA V RA RC G 6 1005963 06 4 Valve PV70 30AM O N 00 Port PV1 PV2 PV3 PV4 Ref 1005963 07 4 Coil 4303212 Port PV1 PV2 PV3 PV4 7 1006953 08 1 Valve Pressure Reducing Port PR1 8 1005963 09 1 Valve...

Page 197: ...GENERATOR 2 1 3 4 5 Figure 7 11 Generator Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 26...

Page 198: ...25 1 Harness Electric Heat Generator to Bulkhead Ref 986658 1 Capacitor Generator 40 uF Not Shown Ref 1002148 1 Capacitor Generator 30 uF Not Shown Ref 1002147 1 Capacitor Generator 25 uF Not Shown Re...

Page 199: ...HOPPER WINGS H H I I 1 5 4 5 6 8 7 10 6 9 11 20 13 10 19 15 16 17 18 12 4 14 1 12 3 2 Figure 7 12 Hopper Wings Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 28...

Page 200: ...14 Capscrew Hex Head 0 625 11 x 2 00 8 119 7 14 Washer Flat 0 625 9 116 7 14 Nut Hex 0 625 10 1007104 2 Plate Side Wing Rubber Shield 11 1006970 1 Side Wing Hopper Right 12 1007336 2 Bar Round Side W...

Page 201: ...S 10 9 8 11 12 38 13 14 1 2 3 6 5 4 16 19 24 25 9 27 27 6 1 22 8 7 35 34 36 20 23 19 21 3 2 20 7 29 32 18 17 33 25 30 26 31 15 37 Figure 7 13 Hoods and Covers Illustrated Parts List LeeBoy 8616B Conve...

Page 202: ...nk 18 1007039 1 Assembly Access Door Right 19 160450 2 Latch Engine Access Panel Door 35560 2 Key Engine Access Panel Door Not Shown 20 1011508 1 Weldment Upper Cover w Deflectors Left 21 1007044 1 Ro...

Page 203: ...ENGINE COVER ASSEMBLY Figure 7 14 Engine Cover Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 32...

Page 204: ...580 1 Plate Breather Cover Left 6 1010581 1 Plate Breather Cover Right 7 1010584 1 Bar Air Breather Mount 8 119 2 24 Washer Flat 5 16 9 302 5 20 Washer Lock 5 16 10 200 5 18 5 4 Nut Hex 5 16 18 11 100...

Page 205: ...SPRAY DOWN A B A B 14 15 4 6 5 1 13 2 3 12 7 17 16 18 21 19 20 22 11 23 8 9 10 Figure 7 15 Spray Down Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 34...

Page 206: ...1781 1 Mount Spraydown Pump Facet 10 1011738 1 Pump Spray Down Facet 11 118 6 2 Washer Lock 5 8 12 2120 6 2 B 1 Fitting Elbow Brass 90 Degree 13 6274 1 Fitting 14 15 6352 1 Hose Pump to Hose Reel 5 Cu...

Page 207: ...DASH ASSEMBLY 1 2 3 8 6 17 15 9 4 5 8 7 18 19 9 13 14 12 10 16 11 Figure 7 16 Dash Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 36...

Page 208: ...ing 0 375 16 x 1 10 854695 1 Tube Dash Outer Support Ref 854693 1 Tube Dash Support 11 854694 1 Tube Dash Inner Support Ref 854693 1 Tube Dash Support 12 1000835 1 Pull Pin Spring Loaded 13 1012003 1...

Page 209: ...2 2 7 19 18 3 9 21 33 40 4 5 6 4 5 14 1 10 22 36 37 13 38 41 39 23 24 25 26 31 32 27 28 29 7 30 34 35 20 17 8 7 15 7 16 17 7 42 Figure 7 17 Dash Control Box Assembly Illustrated Parts List LeeBoy 8616...

Page 210: ...tentiometer Rear Pump Speed Plus 1 19 35049 2 Knob 0 25 Shaft 20 982249 1 Switch Push Button 21 20934592 1 Relay 75 Amp 22 986546 1 Circuit Breaker 10A 23 1010657 1 Connector 03 Pin Panel Mount 24 989...

Page 211: ...REAR AUGER ASSEMBLY 1 OF 1 Figure 7 18 Rear Auger Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 40...

Page 212: ...22 5F 4 Capscrew Hex Head 625 11 x 1 375 19 118 6 12 Washer Lock 625 20 80694 4 Washer Flat 625 21 102 6 16 24 F 6 Capscrew Hex Head 375 16 x 1 500 22 1007270 2 Shaft With Sprocket 12 Auger Include 23...

Page 213: ...REAR AUGER ASSEMBLY 2 OF 2 Figure 7 18 Rear Auger Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 42...

Page 214: ...Hinge 44 1006665SRV 1 Cutoff Assembly Left Ref 1006666SRV 1 Cutoff Assembly Right 45 1007072SRV 4 Assembly Auger to Back Brace 46 100 6 16 22 5 8 Capscrew Hex Head 0 375 16 x 1 375 47 300 6 8 Washer...

Page 215: ...Y ELECTRIC 3 23 2 23 18 19 20 17 22 6 5 24 25 27 32 26 31 30 11 12 13 8 7 8 7 17 21 6 1 34 33 5 29 28 11 9 10 14 15 16 4 Figure 7 19 Screed Frame Assembly Electric Illustrated Parts List LeeBoy 8616B...

Page 216: ...op Rail 16 1006426 2 Bar V Groove Bottom Rail 17 1011697 2 Weldment Cover Screed 18 1008758 1 Assembly Upper Screed Cover Right 19 1008757 1 Assembly Upper Screed Cover Left 20 1007000 1 Cover Screed...

Page 217: ...WALK BOARD ASSEMBLY 5 4 3 2 2 1 Figure 7 20 Walk Board Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 46...

Page 218: ...Qty Description Remarks 1 987056SRV 1 Walkboard Assembly 2 985163 2 Plate Walkboard Hinge 3 102 406 1A 2 Capscrew Hex Head 0 500 13 x 1 25 4 118 5 2 Washer Lock 0 500 5 116 5 2 Nut Hex 0 500 13 7 Illu...

Page 219: ...SCREED VIBRATOR ASSEMBLY 7 1 2 11 12 10 9 3 4 14 13 5 6 6 5 4 3 8 Figure 7 21 Screed Vibrator Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 48...

Page 220: ...ing Half 3 Jaw 5 8 6 1006955 1 Motor Hydraulic Gear 117 Circuit A 7 1008448SRV 1 Assembly Vibrator Right 8 982965R 1 1 Housing Vibrator Right 9 102 605 1A 3 Capscrew Hex Head 0 625 11 x 1 00 10 118 7...

Page 221: ...SCREED SLIDE PLATE 3 4 3 2 1 4 Figure 7 22 Screed Slide Plate Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 50...

Page 222: ...r Qty Description Remarks 1 1006416 1 Assembly Slide w Shafts 2 1006445 1 Assembly Slide without Shafts 3 1006417 4 Bushing Fiber 2 25 OD x 2 00 ID 4 1006415 2 Shaft Screed Extension Chrome 7 Illustra...

Page 223: ...N LEFT ASSEMBLY 1 4 20 19 5 3 22 21 2 10 23 8 31 32 24 25 12 14 12 16 17 18 16 13 27 28 15 34 33 9 29 30 8 26 7 6 11 Figure 7 23 Screed Extension Assembly Left Illustrated Parts List LeeBoy 8616B Conv...

Page 224: ...nner Extension Mount Left 15 1006536 1 Plate Endgate Bracket w Holes 16 1006390 2 Assembly Vertical Lift Adjustor 17 1006401 1 Assembly AOA Adjuster 18 1000947 1 Ball Joint 0 750 Male 19 102 111 1A 14...

Page 225: ...RIGHT ASSEMBLY 1 2 3 11 4 5 8 10 9 14 12 16 17 18 16 13 15 12 6 8 7 20 19 22 21 26 31 32 23 29 30 24 25 27 28 33 34 Figure 7 24 Screed Extension Assembly Right Illustrated Parts List LeeBoy 8616B Con...

Page 226: ...Extension Mount Right 15 1006536 1 Plate Endgate Bracket w Holes 16 1006390 2 Assembly Vertical Lift Adjustor 17 1006401 1 Assembly AOA Adjustor 18 1000947 1 Ball Joint 0 750 Male 19 102 111 1A 14 Ca...

Page 227: ...SCREED ENDGATE LEFT ASSEMBLY 1 21 19 8 20 10 9 12 2 13 14 3 4 17 18 16 6 7 5 11 Figure 7 25 Screed Endgate Assembly Left Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 56...

Page 228: ...Screw Assembly Screed 8 116 4 1 Nut Hex 0 437 14 9 1006451 1 Bracket Sonic Sensor 10 1008905 1 Mount Sonic Sensor 11 980550 1 Cable Auger Sensor 12 980540 1 Sensor Auger 13 102 405 1A 3 Capscrew Hex...

Page 229: ...SCREED ENDGATE RIGHT ASSEMBLY 1 21 8 19 20 10 9 12 2 13 14 3 4 17 18 16 6 5 11 7 Figure 7 26 Screed Endgate Assembly Right Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 58...

Page 230: ...h Screw Assembly Screed 8 118 4 1 Washer Lock 0 437 9 1006451 1 Bracket Sonic Sensor 10 1008905 1 Mount Sonic Sensor 11 980550 1 Cable Auger Sensor 12 980540 1 Sensor Auger 13 102 405 1A 3 Capscrew He...

Page 231: ...SCREED HEATED ENDGATE OPTION RIGHT 1 4 3 2 15 8 9 10 7 5 6 13 14 16 17 10 11 12 Figure 7 27 Screed Heated Endgate Option Right Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 60...

Page 232: ...Screw Wing 3 8 16 x 1 8 100 6 16 12 5F 1 Capscrew Hex Head 3 8 16 x 0 75 9 302 6 1 Washer Lock 3 8 10 300 6 2 Washer Flat 3 8 11 100 6 16 16 5F 1 Capscrew Hex Head 3 8 16 x 1 12 204 6 16 5 1 Nut Lock...

Page 233: ...SCREED HEATED ENDGATE OPTION LEFT 16 8 5 9 10 11 6 11 12 13 1 4 5 2 3 17 15 14 Figure 7 28 Screed Heated Endgate Option Left Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 62...

Page 234: ...5 4 Nut Hex 3 8 16 8 125 6 16 1 Screw Wing 3 8 16 x 1 9 100 6 16 12 5F 1 Capscrew Hex Head 3 8 16 x 0 75 10 302 6 1 Washer Lock 3 8 11 300 6 2 Washer Flat 3 8 12 100 6 16 16 5F 1 Capscrew Hex Head 3 8...

Page 235: ...SCREED HEATED EDGE ENDGATE OPTION RIGHT 1 16 6 8 7 9 10 11 11 12 13 15 14 5 4 3 2 Figure 7 29 Screed Heated Edge Endgate Option Right Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 64...

Page 236: ...cket Head 3 8 16 x 0 75 5 200 6 16 5 4 Nut Hex 3 8 16 6 1006451 1 Bracket Sonic Sensor 7 1008905 1 Mount Sonic Sensor 8 125 6 16 1 Screw Wing 3 8 16 x 1 9 100 6 16 12 5F 1 Capscrew Hex Head 3 8 16 x 0...

Page 237: ...SCREED HEATED EDGE ENDGATE OPTION LEFT 1 8 16 7 9 10 11 6 11 12 13 14 15 5 4 3 2 Figure 7 30 Screed Heated Edge Endgate Option Left Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 66...

Page 238: ...ket Head 3 8 16 x 0 75 5 200 6 16 5 4 Nut Hex 3 8 16 6 1006451 1 Bracket Sonic Sensor 7 1008905 1 Mount Sonic Sensor 8 125 6 16 1 Screw Wing 3 8 16 x 1 9 100 6 16 12 5F 1 Capscrew Hex Head 3 8 16 x 0...

Page 239: ...SCREED PULL ARM LEFT ASSEMBLY 1 10 13 7 9 8 3 5 4 6 12 17 14 15 11 12 12 16 2 18 20 19 Figure 7 31 Screed Pull Arm Assembly Left Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 68...

Page 240: ...n 13 1008917 1 Tube Screed Box Pivot 14 35049 1 Knob 0 25 Shaft Ref 1001822 05 1 Potentiometer Rear Pump Speed 15 851090613 1 Switch Toggle Spdt 3 Position Ref 1008934 1 Screed Plate Assembly Main Ref...

Page 241: ...SCREED PULL ARM RIGHT ASSEMBLY 1 10 16 12 13 14 15 11 12 12 9 8 7 3 5 4 6 2 17 18 19 20 Figure 7 32 Screed Pull Arm Assembly Right Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 70...

Page 242: ...embly 12 851392 1 Switch Toggle 3 Position 13 982249 1 Switch Push Button 14 35049 1 Knob 0 25 Shaft Ref 1001822 05 1 Potentiometer Rear Pump Speed 15 851090613 1 Switch Toggle 3 Position Ref 1008934...

Page 243: ...SCREED THICKNESS ADJUSTER ASSEMBLY Figure 7 33 Screed Thickness Adjuster Assembly 4 8 3 2 7 9 1 16 15 6 5 13 14 10 11 12 17 18 19 Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 72...

Page 244: ...le 7 20931333 1 13 16 Washer 8 1011309 1 Key 25 X 25 X 1 25 9 810110 2 Bearing Roller 1 1 4 10 100 4 28 12 5F 2 Capscrew Hex Head 1 4 28 x 0 75 11 300 4 2 Washer Flat SAE 1 4 12 204 4 20 5 2 Nut Lock...

Page 245: ...8 Figure 7 34 Electric Heat Control Assembly Standard ELECTRIC HEAT CONTROL ASSEMBLY STANDARD Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 74...

Page 246: ...e Electric Heat w Holes 2 31983 1 Light Red 50 Hole 3 851391 1 Switch Toggle 2 Position 4 982249 1 Switch Push Button 5 985142 1 Timer Electric 6 985138 04 1 Block Terminal 7 1009228 12 Circuit Breake...

Page 247: ...SCREED HEAT CONTROL BOX W HEATED ENDGATES OPTION 9 Figure 7 35 Screed Heat Control Box w Heated Endgates Optional Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 76...

Page 248: ...at w Heated Endgates 2 31983 1 Light Red 50 Hole 3 851391 1 Switch Toggle 2 Position 4 982249 1 Switch Push Button 5 985142 1 Timer Electric 6 985138 04 1 Block Terminal 7 1009228 12 Circuit Breaker 1...

Page 249: ...SCREED HEAT CONTROL BOX 110 VAC OPTION Figure 7 36 Screed Heat Control Box 110 VAC Optional Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 78...

Page 250: ...12VDC Dpst 25 Amp 4 31983 1 Light Red Dash 0 50 Hole 5 851090624 1 Switch Toggle 2 Position 6 982249 1 Switch Push Button 7 985142 1 Timer Electric 0 06 60 Minutes 8 985138 04 1 Block Terminal 9 8513...

Page 251: ...SCREED OPTIONAL COMPONENTS 1 12 13 7 6 21 3 2 14 15 16 9 4 17 18 19 11 8 5 10 20 22 23 24 25 26 27 Figure 7 37 Screed Optional Components Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 80...

Page 252: ...x 1 00 15 118 5 6 Washer Lock 0 500 16 116 5 6 Nut Hex 0 500 13 17 102 406 1A 2 Capscrew Hex Head 0 500 13 x 1 25 18 118 5 2 Washer Lock 0 500 19 116 5 2 Nut Hex 0 500 13 Ref 920238 3 A R Cover 3 4 C...

Page 253: ...PAVER LEVELING SKI 20 FEET OPTION 17 14 15 13 16 12 11 10 5 6 7 4 9 8 1 3 2 Figure 7 38 Paver Leveling Ski 20 Feet Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 82...

Page 254: ...leeve 1 16 7 1013865 2 Thimble Cable 063 8 870307 2 Hair Pin Clip Clevis Pin 9 1013870 2 Pin Position Lock 10 985190SRV 1 Ski 20 Front 11 851243LSRV 1 Weldment Front Slide Bar Housing Left Side 12 851...

Page 255: ...PAVER LEVELING SKI 30 40 FEET OPTION 10 9 13 5 11 15 16 19 18 17 21 4 14 6 7 8 2 3 1 12 20 Figure 7 39 Paver Leveling Ski 30 40 Feet Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 84...

Page 256: ...8 16 10 1002311 1 Weldment Rear Brace 40 Ski 11 1002302 1 Weldment Front Brace 40 Ski 12 870307 2 Hair Pin Clip Clevis Pin 13 87307 2 Pin Position Lock 14 1002300SRV 1 Weldment Ski Support Front Arm...

Page 257: ...TOPCON P 32 CONTROL KIT OPTION 7 6 20 17 19 18 12 11 5 4 3 14 13 2 1 16 15 Figure 7 40 Paver Leveling Control Topcon System 5 Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 86...

Page 258: ...1 9090 1125SRV 2 Bracket Z Arm 12 920070 2 Thumb Screw 0 375 16 x 1 00 13 851575SRV 2 Pivot Mount Topcon Spectra Physics 14 300060 2 Handle Bolt 0 625 11 15 102 606 1A 4 Capscrew Hex Head 0 625 11 x 0...

Page 259: ...TRUCK HITCH ASSEMBLY OPTION Figure 7 41 Truck Hitch Assembly Illustrated Parts List LeeBoy 8616B Conveyor Paver 7 88...

Page 260: ...116 7 1 Nut Hex 0 625 11 10 930040 2 Round Tube 11 620400 2 Locking Collar 12 810070 2 Bushing 2 00 ID x 2 50 OD x 2 50 13 930030SRV 2 Guide Wheel Pivot Arm Assembly 14 930020SRV 1 Arm Extension Left...

Page 261: ...Conveyor Switch 900060 7 5 12 Arm Push Block 980787 7 4 8 Assembly Bracket 983414 09 7 40 20 Assembly Temperature Bail w Sleeves 1010499 07 7 40 1 Assembly 20 Feet Ski 851584SRV 7 38 Assembly 30 40 F...

Page 262: ...1007025SRV 7 1 Assembly Screed Arm Left 1007030SRV 7 31 2 Assembly Screed Arm Right 1007031SRV 7 32 2 Assembly Screed Control 1008240SRV 7 31 1 Assembly Screed Control Box Right 1008241SRV 7 32 1 Asse...

Page 263: ...Side Tapped 1006699 7 2 3 Bar Push Bar Pin 856954 7 4 15 Bar Roller Spacer 1 4 1007656 7 1 Bar Round Side Wing Hinge 1007336 7 12 12 Bar Screed Arm Stop 980439 7 31 3 Bar Screed Arm Stop 980439 7 32...

Page 264: ...SRV 7 40 11 Bracket Left Depth Screw Bottom Mount 1006571 7 25 3 Bracket Right Depth Screw Bottom Mount 1006452 7 26 3 Bracket Sonic Sensor 1006451 7 26 9 Breather Cap 1 4 620050 7 9 24 Breather Cap 1...

Page 265: ...75 102 103 1A 7 23 31 Capscrew Hex Head 0 312 18 x 0 75 102 103 1A 7 24 31 Capscrew Hex Head 0 312 18 x 0 75 102 103 1A 7 24 29 Capscrew Hex Head 0 312 18 x 1 50 102 6 16 16 5F 7 19 30 Capscrew Hex He...

Page 266: ...Hex Head 0 625 11 x 2 00 102 609 1A 7 12 7 Capscrew Hex Head 0 625 11 x 3 00 102 613 1A 7 4 12 Capscrew Hex Head 0 625 11 x 4 00 GR8 102 617 1A 7 40 19 Capscrew Hex Head 0 625 18 x 2 00 100 10 18 32 5...

Page 267: ...ler 50 x 18 1000958 7 37 9 Chain Roller 60H x 39 Pitches 1008047 7 19 4 Chain Roller 60H x 39 Pitches 1008047 7 37 8 Chain Roller 60H x 51 Pitch 985815 7 18 13 Circuit Breaker 10 Amp 1009228 7 34 7 Ci...

Page 268: ...d Electronic Steering 851548 05 7 16 15 Coupling Half 3 Jaw 5 8 280030 7 21 5 Coupling Half 3 Jaw 1 880030 7 21 3 Cover Plate Valve 983643 11 7 9 Cover 3 4 Condulet 920238 3 7 37 Cover Auger Support 9...

Page 269: ...r Thinner 1007677 01 7 33 17 Depth Screw Assembly Screed 890092SRV 7 25 7 Depth Screw Assembly Screed 890092SRV 7 26 7 Drag Bar Conveyor 1007052 01 7 3 15 Drive Shaft Rear Axle Housing 1007061 7 3 22...

Page 270: ...opper Front 1011901 7 12 18 Flathead Machine Screw Cross 10 24 x 0 5 Ft 123 10 24 8F 7 17 34 Flow Divider 983643 10 7 9 20 Flow Regulator Cartridge 1006953 02 7 10 2 Flow Regulator Cartridge 1006953 0...

Page 271: ...870276 7 28 16 Hand Grip Drive Lever 870276 7 29 16 Hand Grip Drive Lever 870276 7 30 16 Handle Nozzle Spraydown 920220 7 15 2 Handle Bolt 0 625 11 300060 7 40 14 Harness System 4 Pin 90 Amp 1009099 7...

Page 272: ...25 1011309 7 33 8 Key Engine Access Panel Door 35560 7 13 Key Ignition 982008 04 7 17 Key Lever Latch 35560 7 13 Key Lever Latch 35560 7 14 Keys Vandalism Cover 35560 7 14 14 Kit Extension Harness 98...

Page 273: ...5 x 13 5 x 2 5 985234 01 7 13 16 Master Pin Chain 140mm 1007003 07 7 1 17 Micro Switch Auto Conveyors 900050 7 5 7 Motor Generator 1008513 02 7 11 2 Motor Hydraulic 986640 7 37 4 Motor Hydraulic 2 Sp...

Page 274: ...0 5 Nut Hex 0 500 13 116 5 7 37 16 Nut Hex 0 500 13 116 5 7 37 19 Nut Hex 0 500 13 116 5 7 12 16 Nut Hex 0 625 116 7 7 12 9 Nut Hex 0 625 11 80042 7 18 30 Nut Hex 0 625 11 116 7 7 41 9 Nut Hex 1 00 8...

Page 275: ...8 32 8 7 17 31 Pin 0 50 x 3 00 w Hairpin Cotter 72836 7 5 10 Pin 14 16 982456 7 17 25 Pin Clevis 210060 7 41 21 Pin Clevis 980167SRV 7 2 2 Pin Clevis 1 00 x 3 25 w 1 5HD 240030 7 18 52 Pin Conveyor P...

Page 276: ...t 1007035 7 13 4 Plate Right Top Cover 1007034 7 13 5 Plate Side Wing Rubber Shield 1007104 7 12 10 Plate Walkboard Hinge 985163 7 20 2 Plug 987220 01 7 9 Plug 987220 02 7 9 Potentiometer Rear Pump Sp...

Page 277: ...Push Bar 980033 7 4 7 Roller Spaces 1007656 7 1 22 Roller Conveyor Chain Idler w Bearing 850162 7 3 32 Round Tube 930040 7 41 10 Rubber Hopper Wing Gusset 1011900 7 12 6 Screed Plate Assembly Main 10...

Page 278: ...7 25 5 Shaft Tilt Screw Swivel 980457 7 26 5 Shroud Rubber Side 1011527 7 13 36 Side Wing Hopper Left 1006971 7 12 13 Side Wing Hopper Right 1006970 7 12 11 Ski 20 Front 985190SRV 7 38 10 Ski 20 Rear...

Page 279: ...Stop 1010672 7 17 3 Switch Emergency Stop Assembly 988924 03SRV 7 31 11 Switch Emergency Stop Assembly 988924 03SRV 7 32 11 Switch Ignition w Heat 39146 14 7 17 2 Switch Pressure 10 psi 1011844 7 15 8...

Page 280: ...890081SRV 7 25 6 Timer Electric 985142 7 34 5 Timer Electric 985142 7 35 5 Timer Electric 0 06 60 Minutes 985142 7 36 7 Toe Board Left Side 1007018 7 13 29 Toe Board Right Side 1007019 7 13 30 Tool B...

Page 281: ...3643 05 7 9 18 Valve Gate 1 25 140640 7 9 5 Valve Gate 2 1011698 7 9 4 Valve Needle on Citrus tank 981941 7 37 24 Valve Pressure Reducing 1006953 08 7 10 7 Valve PV70 30AM O N 00 1005963 06 7 10 6 Val...

Page 282: ...t 5 8 80694 7 15 20 Washer Flat SAE 0 312 119 2 7 8 8 Washer Flat SAE 1 4 300 4 7 33 11 Washer Flat SAE 3 8 300 6 7 8 4 Washer Lock 313 302 5 7 18 8 Washer Lock 625 118 6 7 18 19 Washer Lock 0 312 118...

Page 283: ...er Lock 0 500 118 5 7 37 15 Washer Lock 0 500 118 5 7 37 18 Washer Lock 0 562 118 6 7 2 5 Washer Lock 0 625 118 7 7 21 10 Washer Lock 0 875 302 16 7 12 3 Washer Lock 1 00 Nord Wedge 986836 7 1 3 Washe...

Page 284: ...Cover 1008664 7 23 9 Weldment Extension Vibrator Cover 1008664 7 24 9 Weldment Front Brace 40 Ski 1002302 7 39 11 Weldment Front Slide Bar Housing 851243LSRV 7 38 11 Weldment Front Slide Bar Housing...

Page 285: ...9 21 Weldment Skid 851249 7 39 1 Weldment Thickness Adjuster Handle 1011375 7 33 1 Weldment Truck Hitch 982178SRV 7 41 22 Weldment Upper Cover w Deflectors Left 1011508 7 13 20 Wheel 45mm V Guide 1007...

Page 286: ......

Page 287: ...1008601 02 Printed in the U S A 500 Lincoln County Parkway Ext Lincolnton North Carolina 28092 Phone 704 966 3300 Fax Sales 704 483 5802 www LeeBoy com...

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