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v.8.29.19

Ledra Brands Inc.

www.LedraBrands.com

In a continuing effort to offer the best product possible we reserve the right to change, without notice, specifications or materials that in our opinion will not alter the function of the product.

15774 Gateway Circle    Tustin, CA 92780

P 714.259.9959    F 714.259.9969

3. INSTALL / REPLACE THE CUTTERS

Install BOTH 15mm and 16mm cutters as 

described. Install the 16mm cutter FIRST

(begin from step 3.1)

3.1 Extend the Drill Jig’s cutter end / 

thread using your drill. Ensure to fully 

extend the cutter end (Fig. 3.1). 
3.2 On the 16mm cutter, ensure the 

cutter spacer is carefully inserted into

the cutting side of the 16mm cutter

(see Drill Jig Parts).
3.3 Lightly screw the 16mm cutter onto 

the threaded cutter end of the Drill Jig’s

cutter assembly.
3.4 Secure the 10mm wrench on the hex

drive and the cutter removal tool’s 16mm

end to the cutter (Fig. 3.4)
3.5 While securing the spanner, rotate

the cutter removal tools lever clockwise

to tighten the cutter onto the cutter end of

the Drill Jig until it is firm and secure

Ensure to fully EXTEND the cutter-end

of the Drill Jig before cutter removal.

Proceed to reverse the described steps

for installing the 16mm and/or 15mm

cutters. Use a counter-clockwise turn on 

the cutter removal tool. 

TIP! Place the Drill Jig on a flat surface to 

make cutter installation or removal

easier.

Fig. 3.4 Use the cutter removal tool and wrench 

provided to remove or secure the cutters. Note 

the cutter removal tool’s 15mm side (shallow) 

and 16mm side (deep).

3.6 Lightly screw the 15mm cutter onto

the threaded cutter end of the Drill Jig’s

cutter assembly.
3.7 Secure the 10mm wrench on the hex

drive and the cutter removal tool’s 15mm

end to the cutter. 
3.8 While securing the wrench, use the

cutter removal tools lever to rotate the

cutter clockwise onto the cutter end of the 

shaft until it is firmly secure.

Install the flat face spacer FIRST, before

installing the 16mm and 15mm cutters.

See supplementary guide: ZETA 750 SNAP

Drill Jig Flat Face Setup (page 16).

NOTE! Before installing cutters, engage

your drill on the Drill Jig’s hex drive to 

extend the cutter end (below left). The

Drill Jig is ready for cutter installation

when the cutter end is FULLY EXTENDED

from the Drill Jig (below right).

Fig. 3.1 Use your drill to fully extend the cutter end

(above right) BEFORE cutter installation. 

DRIVING CURVED PIPE:

INSTALLING  THE 16MM CUTTER

COUNTERBORE CUTTER:

REMOVING / REPLACING THE CUTTERS:

INSTALLING  THE 15MM CUTTER:

DRILLING FLAT FACE / SQUARE PIPE

3

4

3

4

Summary of Contents for ALPHABET ZETA 750 SNAP

Page 1: ...lease contact LedraBrands ASAP at 714 259 9959 CAUTIONS READ ALL SAFETY WARNINGS AND INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PERSONAL INJURY LED PUCK HOLE PREPARATION AND DRILLING SH...

Page 2: ...9959 F 714 259 9969 2 EQUIPMENT CHECKLIST A battery operated cordless drill 400RPM maximum We recommend using a large battery pack and spares In addition to the items supplied in the ZETA 750 SNAP Dr...

Page 3: ...Jig case contains the following equipment Please note any irregularities with your supplier ASAP NOTE Please return all provided equipment to the case upon installation completion Kindly notify your...

Page 4: ...59 F 714 259 9969 4 Above 15mm cutter left and 16mm cutter right with inserted cutter spacer Note the cutters may or may not come pre installed in the Drill Jig Above the Drill Jig cutter assembly ang...

Page 5: ...To ensure counterboring works as intended make sure that your 15mm and 16mm cutter installation is correct step 3 The result should be the LED Puck embedded ush within the rail below Table 1 Minimum w...

Page 6: ...714 259 9959 F 714 259 9969 6 1 MARK THE LED POSITIONS 1 1 Measure and mark the LED Puck positions on the rail using a short length of masking tape Fig 1 1 1 2 Check for interference with posts or oth...

Page 7: ...he cutter assembly 2 2 If cutters are not yet installed Fig 2 2 proceed to install them as shown in step 3 NOTE Check if a flat face spacer is present inside the cutter assembly ONLY use the spacer if...

Page 8: ...e described steps for installing the 16mm and or 15mm cutters Use a counter clockwise turn on the cutter removal tool TIP Place the Drill Jig on a flat surface to make cutter installation or removal e...

Page 9: ...al down position Typical installation angles are Standard beam ST 30 Vertical down beam AS VA 0 or 10 Follow the below instructions to adjust the angle setter 4 1 Loosen the two allen screws on the an...

Page 10: ...e function of the product 15774 Gateway Circle Tustin CA 92780 P 714 259 9959 F 714 259 9969 10 5 LUBRICATE THE CUTTERS The Drill Jig cutters must be lubrciated before drilling EACH hole 5 1 Use the s...

Page 11: ...e clamp body is secure on the rail TIP The Drill Jig can be rotated reversed 180 to enable a second clamping orienetation Choose the appropiate orientation to prevent interferance with vertical rail p...

Page 12: ...ease the chance of work hardening BEFORE YOU DRILL 7 1 Check that the 10mm driver bit is secure in the drill and that the chuck is tight 7 2 Check that your drill is set to LOW SLOW speed RPM the DRIL...

Page 13: ...the drill to back out the cutters Ensure the hex drive is fully retracted from the cutter assembly Fig 8 3 NOTE The resistance will vary during the cut as the cutters penetrate the metal This is norm...

Page 14: ...upplied file to remove burrs Wipe rail clean with a cloth 9 5 Go to the next hole and repeat from step 5 After drilling EACH hole inspect the cutter assembly Check for a slug and shaving build up pres...

Page 15: ...OLUTION 1 Confirm a slug is not present stuck inside the cutter assembly 2 The cutters may be blunt Refer to Install Replace the Cutters step 3 ISSUE Shaving coloring appears unusual SOLUTION 1 The Dr...

Page 16: ...nd to reinstall it as described when removing replacing the cutters 1 The Drill Jig cutter assembly is ready for installing the spacer when there are NO cutters and the cutter end is FULLY EXTENDED se...

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