Ledra Brands ALPHABET ZETA 750 SNAP Operating Instructions Manual Download Page 11

v.8.29.19

Ledra Brands Inc.

www.LedraBrands.com

In a continuing effort to offer the best product possible we reserve the right to change, without notice, specifications or materials that in our opinion will not alter the function of the product.

15774 Gateway Circle    Tustin, CA 92780

P 714.259.9959    F 714.259.9969

11 

6. CLAMP DRILL JIG TO RAIL

6.1 REMINDER! Ensure you have applied 

cutting lubricant to the cutter.

6.2 Align the Drill Jig’s clamp body to the

tape position and wrap the clamping chain 

around the rail. Engage the chain with the 

Drill Jig’s chain hook. 

TIP! Once the correct clamp position/tensioning

has been achieved, mark the chain with 

permanent marker as a reminder of where 

to engage the chain.

Fig. 6.2 - 6.5  Align clamp body with the tape and engage the chain hook

and clamping chain. Ensure the level bubble remains centered. 

Above: The clamping chain is secure, in a central position, and 

is not touching the engaged vice grip or the central section of 

the cutter assembly.

Adjust tension to ensure the clamp body is secure on the rail.

TIP!  The Drill Jig can be rotated/reversed 180º to

enable a second clamping orienetation. Choose 

the appropiate orientation to prevent interferance 

with vertical rail poles. Note, if reversing the Drill 

Jig in position, the angles setter must be adjusted 

to opposite axis/negative position (see step 4).

6.3  Adjust the clamp tension as needed

using the handle’s tension thumb screw.

6.4 Adjust the rotation of the clamp body

until the angles setter’s level indicator 

is centered.
6.5 Squeeze the vice grip handles together

to lock the Drill Jig in position. Check that 

the clamp body is firmly secure on the rail 

with no lateral movemet, and confirm that 

the alignment and level is still correct.

NOTE! If rail is painted-protect the

paintwork from the clamp body/chain 

with a suitable tape or cloth. 
TIP! Open the vice grip handles fully to

enable easier engagement of the chain 

and chain hook.

NOTE!  Ensure the clamping chain is in a 

central position and that it is not touching 

the cutter assembly or the vice grip once 

the grip is engaged. If it is touching, tension

may be too loose. Adjust the tension 

(see step 6.3).

adjust tension as 

needed

adjust tension as 

needed

adjust tension as 

needed

Summary of Contents for ALPHABET ZETA 750 SNAP

Page 1: ...lease contact LedraBrands ASAP at 714 259 9959 CAUTIONS READ ALL SAFETY WARNINGS AND INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PERSONAL INJURY LED PUCK HOLE PREPARATION AND DRILLING SH...

Page 2: ...9959 F 714 259 9969 2 EQUIPMENT CHECKLIST A battery operated cordless drill 400RPM maximum We recommend using a large battery pack and spares In addition to the items supplied in the ZETA 750 SNAP Dr...

Page 3: ...Jig case contains the following equipment Please note any irregularities with your supplier ASAP NOTE Please return all provided equipment to the case upon installation completion Kindly notify your...

Page 4: ...59 F 714 259 9969 4 Above 15mm cutter left and 16mm cutter right with inserted cutter spacer Note the cutters may or may not come pre installed in the Drill Jig Above the Drill Jig cutter assembly ang...

Page 5: ...To ensure counterboring works as intended make sure that your 15mm and 16mm cutter installation is correct step 3 The result should be the LED Puck embedded ush within the rail below Table 1 Minimum w...

Page 6: ...714 259 9959 F 714 259 9969 6 1 MARK THE LED POSITIONS 1 1 Measure and mark the LED Puck positions on the rail using a short length of masking tape Fig 1 1 1 2 Check for interference with posts or oth...

Page 7: ...he cutter assembly 2 2 If cutters are not yet installed Fig 2 2 proceed to install them as shown in step 3 NOTE Check if a flat face spacer is present inside the cutter assembly ONLY use the spacer if...

Page 8: ...e described steps for installing the 16mm and or 15mm cutters Use a counter clockwise turn on the cutter removal tool TIP Place the Drill Jig on a flat surface to make cutter installation or removal e...

Page 9: ...al down position Typical installation angles are Standard beam ST 30 Vertical down beam AS VA 0 or 10 Follow the below instructions to adjust the angle setter 4 1 Loosen the two allen screws on the an...

Page 10: ...e function of the product 15774 Gateway Circle Tustin CA 92780 P 714 259 9959 F 714 259 9969 10 5 LUBRICATE THE CUTTERS The Drill Jig cutters must be lubrciated before drilling EACH hole 5 1 Use the s...

Page 11: ...e clamp body is secure on the rail TIP The Drill Jig can be rotated reversed 180 to enable a second clamping orienetation Choose the appropiate orientation to prevent interferance with vertical rail p...

Page 12: ...ease the chance of work hardening BEFORE YOU DRILL 7 1 Check that the 10mm driver bit is secure in the drill and that the chuck is tight 7 2 Check that your drill is set to LOW SLOW speed RPM the DRIL...

Page 13: ...the drill to back out the cutters Ensure the hex drive is fully retracted from the cutter assembly Fig 8 3 NOTE The resistance will vary during the cut as the cutters penetrate the metal This is norm...

Page 14: ...upplied file to remove burrs Wipe rail clean with a cloth 9 5 Go to the next hole and repeat from step 5 After drilling EACH hole inspect the cutter assembly Check for a slug and shaving build up pres...

Page 15: ...OLUTION 1 Confirm a slug is not present stuck inside the cutter assembly 2 The cutters may be blunt Refer to Install Replace the Cutters step 3 ISSUE Shaving coloring appears unusual SOLUTION 1 The Dr...

Page 16: ...nd to reinstall it as described when removing replacing the cutters 1 The Drill Jig cutter assembly is ready for installing the spacer when there are NO cutters and the cutter end is FULLY EXTENDED se...

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