background image

Ledra Brands Inc.

www.LedraBrands.com

In a continuing effort to offer the best product possible we reserve the right to change, without notice, specifications or materials that in our opinion will not alter the function of the product.

15774 Gateway Circle    Tustin, CA 92780

P 714.259.9959    F 714.259.9969

v.8.29.19

ZETA 750 SNAP - DRILL JIG MANUAL

Operating  Instructions

READ BEFORE USE

CONTENTS

GENERAL NOTES

This document contains 8 parts:

1. General Notes / Cautions (this page)

2. Equipment Checklist

3. Drill Jig Case Contents

4. Drill Jig Parts

5. How The Drill Jig Works

6. Instructions For Use

7. Troubleshooting Guide

8. Supplementary Guide: Drill Jig Flat Face spacer Setup

The following instructions are designed to help you operate the Drill Jig in a safe, efficient and professional way. 

To ensure continual improvement, we welcome your feedback on this manual sent to [email protected]

- The Drill Jig is designed to be used with a battery-operated (cordless) drill ONLY set to SLOW speed.

- The Drill Jig is intended for use installing the latest generation LED Puck Snap-type modules ONLY. This includes

  Snap, Solo, Zero, RGBW, Wide and IP68 modules. DO NOT USE for threaded (screw-in) LED Puck installations.

- NOTE! Square pipe / flat-faced rail applications require a spacer installed in the Drill Jig. Refer to the supplementary

  guide: Drill Jig Flat Face Setup.

- If the Drill Jig is not functioning as expected please contact LedraBrands ASAP at (714) 259-9959

CAUTIONS

READ ALL SAFETY WARNINGS AND

INSTRUCTIONS. FAILURE TO FOLLOW

INSTRUCTIONS MAY RESULT IN 

PERSONAL INJURY.

LED PUCK HOLE PREPARATION AND 

DRILLING SHOULD BE CARRIED OUT

 BY SKILLED PERSONNEL ONLY.

THE DRILL JIG  MUST BE USED WITH A

BATTERY-OPERATED (CORDLESS) DRILL

ONLY SET TO SLOW SPEED.

DO NOT USE A ROTARY/IMPACT/HAMMER 

DRILL OR SUCH SETTINGS ON YOUR 

CHOSEN DRILL. DRILL MUST BE SET TO 

‘DRILL/DRIVER’ SETTING AND SLOW/LOW

SPEED.

A MAXIMUM 400RPM DRILL IS RECOMMENDED.

DO NOT USE A HIGHER RPM DRILL AS IT WILL

SHORTEN THE LIFE OF THE CUTTER AND 

CAUSE WORK HARDENING OF THE RAIL.

READ AND OBSERVE THE SAFETY PRECAUTIONS

AND OPERATING INSTRUCTIONS ON YOUR CHOSEN

DRILL AND EQUIPMENT.

THE DRILL JIG CONTAINS SHARP AND FAST 

MOVING PARTS THAT CAN CAUSE HARM IF

USED INCORRECTLY.

DO NOT CLEAN WITH COMPRESSED AIR. 

THIS MAY CAUSE SHAVINGS TO BE WEDGED

BETWEEN COMPONENTS CAUSING ISSUES.

ALWAYS USE EAR PLUGS OR EAR MUFFS WHEN

DRILLING TO AVOID HEARING DAMAGE.

DRILLED METAL AND SWARF (SHAVINGS) CAN BE

HOT ENOUGH TO BURN AND INJURE. USE APPROPRIATE

PERSONAL PROTECTIVE EQUIPMENT (PPE) SUCH AS

GOGGLES, GLOVES AND SAFETY BOOTS.

THE DRILL JIG HAS BEEN DESIGNED FOR USE 

WITH THE SUPPLIED 15MM AND 16MM CUTTERS

ONLY. DO NOT USE OTHER CUTTERS UNLESS

INSTRUCTED.

REMOVE OR REPLACE CUTTERS ONLY AS SHOWN

 IN THIS MANUAL. PLEASE NOTIFY YOUR SUPPLIER 

IF THE CUTTERS DO NOT PERFORM AS DESCRIBED.

DO NOT ATTEMPT TO MODIFY THE DRILL JIG OR

OPERATE IT OUTSIDE OF THE RANGE DESCRIBED

WITHIN THIS MANUAL. MODIFICATIONS OR 

TAMPERING WITH THE DRILL JIG MAY RESULT 

IN DEPOSIT NOT REFUNDED.

Summary of Contents for ALPHABET ZETA 750 SNAP

Page 1: ...lease contact LedraBrands ASAP at 714 259 9959 CAUTIONS READ ALL SAFETY WARNINGS AND INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PERSONAL INJURY LED PUCK HOLE PREPARATION AND DRILLING SH...

Page 2: ...9959 F 714 259 9969 2 EQUIPMENT CHECKLIST A battery operated cordless drill 400RPM maximum We recommend using a large battery pack and spares In addition to the items supplied in the ZETA 750 SNAP Dr...

Page 3: ...Jig case contains the following equipment Please note any irregularities with your supplier ASAP NOTE Please return all provided equipment to the case upon installation completion Kindly notify your...

Page 4: ...59 F 714 259 9969 4 Above 15mm cutter left and 16mm cutter right with inserted cutter spacer Note the cutters may or may not come pre installed in the Drill Jig Above the Drill Jig cutter assembly ang...

Page 5: ...To ensure counterboring works as intended make sure that your 15mm and 16mm cutter installation is correct step 3 The result should be the LED Puck embedded ush within the rail below Table 1 Minimum w...

Page 6: ...714 259 9959 F 714 259 9969 6 1 MARK THE LED POSITIONS 1 1 Measure and mark the LED Puck positions on the rail using a short length of masking tape Fig 1 1 1 2 Check for interference with posts or oth...

Page 7: ...he cutter assembly 2 2 If cutters are not yet installed Fig 2 2 proceed to install them as shown in step 3 NOTE Check if a flat face spacer is present inside the cutter assembly ONLY use the spacer if...

Page 8: ...e described steps for installing the 16mm and or 15mm cutters Use a counter clockwise turn on the cutter removal tool TIP Place the Drill Jig on a flat surface to make cutter installation or removal e...

Page 9: ...al down position Typical installation angles are Standard beam ST 30 Vertical down beam AS VA 0 or 10 Follow the below instructions to adjust the angle setter 4 1 Loosen the two allen screws on the an...

Page 10: ...e function of the product 15774 Gateway Circle Tustin CA 92780 P 714 259 9959 F 714 259 9969 10 5 LUBRICATE THE CUTTERS The Drill Jig cutters must be lubrciated before drilling EACH hole 5 1 Use the s...

Page 11: ...e clamp body is secure on the rail TIP The Drill Jig can be rotated reversed 180 to enable a second clamping orienetation Choose the appropiate orientation to prevent interferance with vertical rail p...

Page 12: ...ease the chance of work hardening BEFORE YOU DRILL 7 1 Check that the 10mm driver bit is secure in the drill and that the chuck is tight 7 2 Check that your drill is set to LOW SLOW speed RPM the DRIL...

Page 13: ...the drill to back out the cutters Ensure the hex drive is fully retracted from the cutter assembly Fig 8 3 NOTE The resistance will vary during the cut as the cutters penetrate the metal This is norm...

Page 14: ...upplied file to remove burrs Wipe rail clean with a cloth 9 5 Go to the next hole and repeat from step 5 After drilling EACH hole inspect the cutter assembly Check for a slug and shaving build up pres...

Page 15: ...OLUTION 1 Confirm a slug is not present stuck inside the cutter assembly 2 The cutters may be blunt Refer to Install Replace the Cutters step 3 ISSUE Shaving coloring appears unusual SOLUTION 1 The Dr...

Page 16: ...nd to reinstall it as described when removing replacing the cutters 1 The Drill Jig cutter assembly is ready for installing the spacer when there are NO cutters and the cutter end is FULLY EXTENDED se...

Reviews: