lavina 30G-S, User Manual

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Superabrasive Owner’s Manual – LAVINA® 30G ‐ S 6/2014
2
1. GENERAL INFORMATION
Preface 3
Manufacturer 3
General Description 3
Machine Characteristics 3
LAVINA® 30G ‐ S Main Design 3
Environmental Conditions 4
Vacuum Connection 4
Technical Data 4
Vibrations 4
Sonorous Emissions 4
Label Data 4
Customer service 4
2. SAFETY INSTRUCTIONS
Recommended Use 4
Prohibited Use 4
Preparation for Work 5
Protection Devices 5
Arrest Functions 5
Safe Use 5
Propane Safety 5
Fire Safety 5
Emission 5
Hazard Communication 5
Local Agencies and Regulations 6
Residual Risks 6
Before You Begin 6
Operating the Machine 6
After Work is completed 6
The Work Area 6
Personal Protective Equipment (PPE) 6
Testing 7
Operator 7
Propane Cylinders 7
Refueling Cylinders 7
Storage Cylinders 8
Transporting Cylinders 8
3. HANDLING AND TRANSPORTATION
Adjusting the handle 8
Lift the machine from work
to tool mounting position 9
Lifting 9
Storage 9
Mounting of Guard Assembly 10
4. OPERATION
Preliminary Controls 10
Water Flow Control Unit 10
Adjusting and Mounting Tools 10
Frame Blocking( U ‐ Joint) 10
Alarm 10
Control Board 11
Starting the Machine 11
Operating Machine 11
Stopping Machine 11
5. TOOLS AND ACCESSORIES
Weights 12
Tool Holder Key 12
Foam Plate 12
Security Plate for Quickchange Pads 12
6. POPULAR TOOLS AND APPLICATIONS
Tools 13
7. EXPLODED VIEW
General Exploded View 14
Top Cover Exploded View 1 14
Planetary Drive Exploded View 14
Top Cover Exploded View 2 14
Bottom Cover Exploded View 1 15
Bottom Cover Exploded View 2 15
Carriage Exploded View 15
Tool Holder Exploded View 15
8. MAINTENANCE AND INSPECTION
Remark 16
Mechanical parts 16
Cleaning 16
Check Hourly 16
Check Daily 16
Check and replace after the first 8 working hours 16
Check and replace after the first 15 working hours 16
Check and replace every 50 Working Hours 16
Check and replace every 200 Working Hours 17
Check and replace every 400 Working Hours 17
Vacuum 17
Water Leaks 17
Mechanical Parts 17
Electrical System 17
9. TROUBLESHOOTING
9.1 Engine 18
9.2 Checking and changing the oil 18
9.3 Separating the head from the carriage 18
9.4 Dismounting/mounting of the engine 19
9.5 Replacing the clutch 20
9.6 Dismounting and Mounting Tool Holders to
change Buffers and Spiders, Changing V ‐ Rings
and Felt ‐ Rings 20
9.7 Tensioning and Replacing the Planetary Belt 21
9.8 Tensioning Used Planetary Belt 21
9.9 Mounting and Tensioning a new Planetary Belt 22
9.10 Checking the Tensioning of the Belt 22
9.11 Replacing the Pulley Units 23
9.12 Mounting the belt 24
10. WARRANTY
25
11.
RETURNS
25
12.
DISPOSAL
25
13. SPARE PARTS
ASSEMBLY AND PARTS SPECIFICATIONS
26
13.1 General parts
/
for machine produced before 2014/ 26
13.1 General parts
/
for machine produced after 2013/ 26
13.2 Top Cover 1 parts
/
for machine produced before 2014/ 27
13.2 Top Cover 1 parts
/
for machine produced after 2013/ 27
13.3 Engine Base Parts 28
13.4 Top Cover 2 parts 28
13.5 Planetary Drive Parts 29
13.6 Water Supply parts
/
for machine produced before 2014/ 29
13.6 Water Supply parts
/
for machine produced after 2013/ 29
13.7 Bottom Cover 1 Parts 30
13.8 Tool Holder Parts 30
13.9 Bottom Cover 2 Parts 31
13.10 Control Board Parts 31
13.11 Carriage parts
/
for machine produced before 2014/ 32
13.11 Carriage parts
/
for machine produced after 2013/ 33
13.12 Engine parts 34