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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30G

S

 

 

6/2014

 

16

 

8.MAINTENANCE

 

AND

 

INSPECTION

 

REMARK 

Tampering

 

w/Emission

 

Control

 

System

 

Prohibited

 

Federal

 

law

 

and

 

California

 

State

 

law

 

prohibits

 

the

 

following

 

acts

 

or

 

the

 

causing

 

thereof:

 

(1)

 

the

 

removal

 

or

 

rendering

 

inoperative

 

by

 

any

 

person

 

other

 

than

 

far

 

purposes

 

of

 

maintenance,

 

repair,

 

or

 

replacement,

 

of

 

any

 

device

 

or

 

element

 

at

 

design

 

incorporated

 

into

 

any

 

new

 

engine

 

for

 

the

 

purpose

 

of

 

emission

 

control

 

prior

 

to

 

its

 

sale

 

or

 

delivery

 

to

 

the

 

ultimate

 

purchaser

 

or

 

while

 

it

 

is

 

in

 

use,

 

or

 

(2)

 

the

 

use

 

of

 

the

 

engine

 

after

 

such

 

device

 

or

 

element

 

of

 

design

 

has

 

been

 

removed

 

or

 

rendered

 

inoperative

 

by

 

any

 

person.

 

Among

 

those

 

acts

 

presumed

 

to

 

constitute

 

tampering,

 

involve

 

the

 

parts/systems

 

listed

 

below:

 

 

Carburetor

 

and

 

internal

 

parts

 

 

Spark

 

plugs

 

 

Magneto

 

or

 

electronic

 

ignition

 

system

 

 

Fuel

 

filter

 

element

 

 

Air

 

cleaner

 

elements

 

 

Crankcase

  

 

Cylinder

 

heads

  

 

Breather

 

chamber

 

and

 

internal

 

parts

  

 

Intake

 

pipe

 

and

 

tube

 

MECHANICAL

 

PARTS

 

 

Parts

 

such

 

as

 

the

 

belt,

 

seal

 

rings,

 

cap

 

rings,

 

spiders,

 

buffers,

 

guard

 

assembly,

 

tires

 

are

 

subject

 

to

 

wear

 

and

 

should

 

be

 

replaced

 

as

 

needed.

 

 

CLEANING

 

Keep

 

your

 

machine

 

clean.

 

Cleaning

 

the

 

machine

 

on

 

a

 

regular

 

basis

 

will

 

help

 

detect

 

and

 

solve

 

potential

 

problems

 

before

 

they

 

cause

 

damage

 

to

 

the

 

machine.

 

Most

 

importantly,

 

check

 

and

 

clean

 

the

 

tool

 

plate

 

connections,

 

vacuum

 

hoses,

 

water

 

tank

 

and

 

the

 

Propane

 

installation.

 

 

CHECK

 

HOURLY

 

BONNET

 

FILTER

 ‐ 

Make

 

sure

 

the

 

bonnet

 

air

 

filter

 

atop

 

the

 

engine

 

is

 

clean.

 

It

 

should

 

be

 

changed

 

hourly

 

and

 

thoroughly

 

cleaned

 

before

 

reuse.

 

The

 

same

 

for

 

the

 

recoil

 

dust

 

filter.

 

If

 

neglected

 

the

 

engine

 

will

 

overheat

 

and

 

carbon

 

monoxide

 

emissions

 

will

 

elevate.

CHECK

 

DAILY

 

After

 

operating

 

the

 

Lavina®

 

S

 

machine,

 

the

 

operator

 

should

 

conduct

 

a

 

visual

 

inspection

 

of

 

the

 

machine

 

during

 

cleaning

 

the

 

whole

 

machine.

 

Any

 

defect

 

should

 

be

 

solved

 

immediately.

 

Check

 

oil

 

level

 

daily.

 

Tool

 

holders:

 

Buffers

 

and

 

spiders

 

are

 

consumables

 

and

 

must

 

be

 

visually

 

checked

 

daily

 

and

 

replaced

 

if

 

needed.

 

See

 

flanges

 

or

 

discs

 

are

 

mounted

 

locked

 

well

 

in

 

place

 

The

 

key

 

lock

 

holders

 

(butterflies)

 

should

 

be

 

also

 

checked.

 

Check

 

the

 

rubber

  

buffers

 

and

 

fixing

  

of

 

the

 

holders.

 

The

 

flange

 

holding

 

the

 

buffers

 

(Fig.8.1

 

1)has

 

to

  

be

  

firmly

  

fixed

 

to

 

the

 

unit.

 

A

 

gap

 

seen

  

there

  

means

 

that

 

there

 

are

  

loose

 

screws

 

fixing

  

the

 

holder.

 

The

  

screws

 

have

 

to

 

be

 

tightened

   

immediately

 

for

 

safe

 

operation.

 

Working

  

with

 

loose

 

screws

 

on

 

the

 

holder

 

could

 

also

 

cause

 

bad

  

damage

 

on

 

the

 

machine.

 

Tightening

 

fo rce

 

of

 

the

 

screws

 

has

 

to

 

be

 

25...30N.m

 

(18...22

 

ft/lbs).

 

 

It

 

is

 

very

 

important

 

to

 

regularly

 

check

 

the

 

screws(Fig.8.1

  

2),that

 

fix

 

the"Quickchange"

 

holder

 

to

 

the

 

safety

 

part,

 

so

 

that

 

holder

 

will

 

not

 

fly

 

away

 

if

  

the

 

buffers

 

get

 

damaged.

 

“Quickchange”

 

sleeves

 

should

 

be

 

clean.

 

The

 

tension

 

of

 

the

 

planetary

 

belt

 

can

 

be

 

daily

 

checked

 

by

 

moving

 

the

 

main

 

head

 

and

 

feeling

 

the

 

resistance

 

of

 

the

 

moving

 

pulleys,

 

if

 

the

 

belt

 

slips

 

tension

 

immediately,

 

like

 

described

 

in

 

the

 

chapter

 

Troubleshooting

 

.

 

CHECK

 

AND

 

REPLACE

 

AFTER

 

THE

 

FIRST

 

8

 

WORKING

 

HOURS

 

Replace

 

the

 

oil

 

in

 

the

 

engine

 

after

 

the

 

first

 

8

 

hours

 

work,

 

according

 

to

 

the

 

instructions

 

of

 

the

 

engine

 

manufacturer.

 

Always

 

use

 

30HD

 

or

 

10W30

 

engine

 

oil

 

with

 

all

 

of

 

the

 

following

 

ratings:

 

SF,

 

SG,

 

and

 

CC

 

CHECK

 

AND

 

REPLACE

 

AFTER

 

THE

 

FIRST

 

15

 

WORKING

 

HOURS

 

Check

 

the

 

belt

 

tension

 

after

 

15

 

hours

 

working

 

with

 

the

 

machine.

 

The

 

bottom

 

cover

 

has

 

a

 

control

 

cover

 

(Fig.

 

8.2)

 

that

 

allows

 

fast

 

and

 

easy

 

control

 

and

 

correction

 

of

 

the

 

belt.

 

It

 

is

 

recommended

 

to

 

check

 

the

 

tension

 

of

 

the

 

belt

 

after

 

the

 

first

 

15

 

hours

 

and

 

to

 

tighten

 

if

 

necessary.

 

For

 

the

 

correct

 

tension,

 

see

 

TROUBLESHOOTING

 

“mounting

 

the

 

belt”.

 

Every

 

time

 

you

 

open

 

the

 

control

 

cover,

 

mount

 

back

 

all

 

the

 

screws

 

with

 

washers.

 

CHECK

 

AND

 

REPLACE

 

EVERY

 

50

 

WORKING

 

HOURS

 

Change

 

engine

 

oil,

 

while

 

changing

 

check

 

for

 

leakage

 

of

 

engine

 

oil

 

at

 

the

 

various

 

seals.

 

The

 

hour

 

meter

 

will

 

blink

 

between

 

48

52

 

hours

 

as

 

a

 

reminder.

 

/"Engine

 

Oil

 

Capacity"

 

is

 

1.5L(1.6US.qt)

 

when

 

oil

 

filter

 

is

 

not

 

removed

 

1.7L(1.8US.qt)

 

when

 

oil

 

filter

 

is

 

removed/.

 

Figure 8.2 

 Figure 8.1 

Summary of Contents for 30G-S

Page 1: ...Superabrasive Owner s Manual LAVINA 30G S 6 2014 1 LAVINA 30G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us CONTENT...

Page 2: ...l out and submit our ONLINE WARRANTY FORM Customer Information Customer Name Business Name Street Address Street Address line 2 City State Zip Code Phone Number Email Address Machine Information Model...

Page 3: ...ive is not liable for defects arising out of use of non OEM parts The warranty herein is non transferable and only applies to the original owner or purchaser of the machine The Warranty is void if the...

Page 4: ...xploded View 15 8 MAINTENANCE AND INSPECTION Remark 16 Mechanical parts 16 Cleaning 16 Check Hourly 16 Check Daily 16 Check and replace after the first 8 working hours 16 Check and replace after the f...

Page 5: ...mponent sections LAVINA 30G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe p...

Page 6: ...ical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED...

Page 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Page 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Page 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Page 10: ...the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard...

Page 11: ...ipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA S machine in a dry place Never transport the LAVINA S machine unprotected it may be damaged if transported unprotected...

Page 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Page 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Page 14: ...dditional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL H...

Page 15: ...back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensur...

Page 16: ...2014 14 7 EXPLODED VIEW LAVINA 30G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 30G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 30G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 30G S TOP COVER EXPLODED VI...

Page 17: ...30G S 6 2014 15 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 30G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 30G S TOOL HOLDER EXPLODED VIEW F...

Page 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Page 19: ...ore information refer to chapter troubleshooting below Dismount the tool holders See Troubleshooting replace all parts Spider buffers sealer caps O rings with the slightest damage or consume Open the...

Page 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Page 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Page 22: ...G TOOL HOLDERS TO CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top...

Page 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Page 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Page 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Page 26: ...11 9 push the sealer cap to dismount Fig 9 11 10 by mounting back secure with sealant Fig 9 11 11 center the holes to mount the pulley Fig 9 11 12 The two other pulleys loosen the five bolts of each...

Page 27: ...nsferable and only applies to the original owner or purchaser of the machine The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty...

Page 28: ...6X10ISO7380F Screw 2 L30G S 13 10 16DIN3017 Clamp 3 L30G S 14 F0708750 Clamp 1 L30G S 15 W2660 Tube 1 L30G S 16 MAR8 84 Tube 1 13 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Mo...

Page 29: ...L25G 10 00 69 Front Guard 1 L30G S 20 L25S 15 00 23 Inspection Cover 1 L30G S 21 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Model No Item N...

Page 30: ...asher 4 L30G S 11 F13107 Bolt 4 L30G S 12 L25G 10 00 66 Tensioning Device Support 1 L30G S 13 M8X25DIN912 Screw 2 L30G S 14 M8X40DIN933 Bolt 1 L30G S 15 M6X10ISO7380F Screw 4 L30G S 16 L25G 10 05 00 B...

Page 31: ...L30G S 20 L25P 01 03 00 09 Flange 1 L30G S 21 M8X25DIN7991 Screw 8 L30G S 22 L25G 10 00 64 Support Plate 1 L30G S 23 L25GS 10 03 00 Left Plate Assembly 1 L30G S 24 L25G 10 00 58 Bushing 1 L30G S 25 60...

Page 32: ...A35 00 00 Tool Holder A35 3 L30G S 10 M6X10DIN7991 Screw 36 L30G S 11 L25LS 14 00 03 Outer Cover 3 L30G S 12 110X90X8 5 Felt Ring 3 L30G S 13 A37 00 01 Adaptor 3 L30G S 14 TWVA00800 V Ring Type A 3 L...

Page 33: ...00 08 Washer 2 L30G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L30G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L30G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Page 34: ...0 01 01 Flow Unit Base 1 L30G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L30G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank H...

Page 35: ...04 Wheel 2 21 M20X1 5DIN439B Nut 1 L30G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L30G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L30G S 8 L20NS 30 30 00 Lam...

Page 36: ...AS10 M 18H 12V 1 L30G S K49065 7007 Oil Filter 12 L30G S 2 W1325 Oil Pressure Switch 6 L30G S 3 F466230 Elbow 1 L30G S 4 K59071 7004 Joint 1 L30G S 5 FE17409029909 Oil Drain Valve 1 L30G S 6 K11013 70...

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