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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30G

S

 

 

6/2014

 

10

 

4. OPERATION

PRELIMINARY

 

CONTROLS

 

Inspect

 

the

 

working

 

area

 

as

 

explained

 

in

 

the

 

safety

 

instructions.

 

For

 

wet

 

use,

 

fill

 

in

 

the

 

water

 

tank

 

or

 

connect

 

the

 

vacuum

 

extractor

 

and

 

ensure

 

that

 

the

 

vacuum

 

hose

 

is

 

clear

 

and

 

it

 

will

 

follow

 

the

 

machine

 

easily.

 

Make

 

sure

 

the

 

bonnet

 

air

 

filter

 

on

 

top

 

of

 

the

 

engine

 

is

 

clean.

 

It

 

should

 

be

 

cleaned

 

hourly.

 

Check

 

the

 

engine

 

oil

 

level,

 

screw

 

the

 

dipstick

 

in

 

to

 

get

 

reading.

 

See

 

to

 

it

 

the

 

tank

 

is

 

fill

 

up

 

(see

 

also

 

“Storage

 

Propane

 

tanks).

 

TANK

 

and

 

FUEL

 

LINES

 ‐ 

The

 

tanks

 

has

 

already

 

been

 

covered

 

but

 

do

 

the

 

fuel

 

lines

 

show

 

any

 

sign

 

of

 

wear

 

and

 

tear,

 

such

 

as

 

cracks

 

or

 

any

 

corrosion.

 

Screw

 

the

 

brass

 

fuel

 

line

 

fitting

 

onto

 

the

 

tank

 

service

valve

 

hand

 

tight

 

only.

 

This

 

connection

 

MUST

 

be

 

secure

 

because

 

the

 

service

 

valve

 

has

 

a

 

safety

 

valve

 

inside

 

it,

 

which

 

will

 

only

 

open

 

if

 

the

 

brass

 

fuel

line

 

fitting

 

is

 

COMPLETELY

 

seated

 

into

 

the

 

service

 

valve.

 

 

WATER

 

FLOW

 

CONTROL

 

UNIT

 

The

 

operator

 

can

 

choose

 

the

 

water

 

sprayer

 

in

 

the

 

front

  

when

 

the

 

tap

 

is

 

in

 

the

 

horizontal

 

position

 

(Fig.4.1),

 

the

 

water

 

will

 

spray

 

under

 

the

 

cover

 

of

 

the

 

machine

 

when

 

the

  

level

 

is

 

in

 

the

 

vertical

 

position

 

(Fig.4.2).The

 

flow

 

regulating

 

valve

 

located

 

on

 

the

 

tank

 

(Fig.4.2.1)

 

is

 

increasing

 

or

 

reducing

 

the

 

water

 

flow

 

to

 

the

 

working

 

area

 

 

in

 

front

 

of

 

the

 

machine

 

or

 

under

 

the

 

main

 

head

 

cover

 

of

 

the

   

machine/only

 

for

 

machines

 

produced

 

after

 

2013/.

 

ADJUSTING

 

AND

 

MOUNTING

 

TOOLS

 

 

Mount

 

the

 

tools

 

only

 

after

 

ensuring

 

that

 

there

 

is

 

enough

 

diamond

 

bond

 

material

 

left.

 

Be

 

sure

 

that

 

the

 

plates

 

are

 

always

 

clean

 

before

 

mounting.

 

WARNING:

 

Always

 

Secure

 

the“Quickchange”

 

pads

 

with

 

the

 

security

 

plate

 

(Fig.4.3),

 

lock

 

with

 

the

 

tool

 

holder

 

key

 

(Fig.5.3).

 

Diamond

 

tools

 

with

 

Velcro

 

are

 

attached

 

on

 

three

 

foam

 

plates

 

of

 

9

 

inch

 

(Fig.4.4).

  

The

 

foam

 

plates

 

are

 

ounted

 

on

 

the

 

key

 

lock

 

(butterfly).Always

 

use

 

the

 

tool

 

holder

 

key

 

(Fig.5.3).

 

FRAME

  

BLOCKING

 

(U

JOINT]

 

The

 

relation

 

between

 

the

 

working

 

head

 

and

 

the

 

trolley

 

is

 

the

 

frame

 

u

joint,

 

which

 

allows

 

rotation

 

about

 

two

 

perpendicular

 

axes

 

to

 

better

 

follow

 

the

 

profile

 

of

 

the

 

floor.

 

The

 

movement

 

along

 

the

 

one

 

axis

 

can

 

be

 

fixed

 

with

 

two

 

screws

 

(Fig.4.5)

 

and

 

that

 

block

 

the

 

lateral

 

movement

 

of

 

the

 

machine.

 

ALARM

 

EnviroGard

 

employs

 

a

 

sensor

 

(Fig.

 

4.6)

 

in

 

the

 

exhaust

 

path

 

between

 

the

 

engine

 

and

 

the

 

catalytic

 

muffler

 

to

 

detect

 

the

 

oxygen

 

content

 

of

 

the

 

exhaust

 

before

 

it

 

is

 

passed

 

through

 

the

 

catalyst.

 

The

 

oxygen

 

sensor

 

does

 

not

 

react

 

to

 

nor

 

does

 

it

 

measure

 

the

 

CO

 

content

 

of

 

the

 

exhaust.

 

It

 

responds

 

only

 

to

 

oxygen

 

content.

 



The

 

Control

 

Module

 

is

 

set

 

to

 

ignore

 

the

 

readings

 

from

 

the

 

oxygen

 

sensor

 

during

 

the

 

first

 

three

 

minutes

the

 

engine

 

is

 

running.

 

This

 

period

 

allows:

 

The

 

sensor

 

to

 

reach

 

a

 

stable

 

operating

 

temperature.

 



The

 

catalyst

 

in

 

the

 

muffler

 

to

 

reach

 

the

 

temperature

 

necessary

 

to

 

reduce

 

the

 

levels

 

of

 

CO,

nitrogen

 

oxides

 

(NOx)

 

and

 

hydrocarbons

 

(HC)

 

in

 

the

 

exhaust.

 

The

 

most

 

common

 

event

 

in

 

which

 

the

 

Control

 

Module

 

shuts

 

down

 

an

 

engine

 

is

 

when

 

the

 

air

 

filter

 

becomes

 

dirty

 

enough

 

to

 

restrict

 

the

 

air

 

intake

 

flow,

 

which

 

changes

 

the

 

air

fuel

 

ratio

 

such

 

that

 

the

 

oxygen

 

sensor

 

signal

 

is

 

outside

 

the

 

control

 

limits.

 

Once

 

the

 

air

 

filter

 

is

 

properly

 

cleaned,

 

operation

 

of

 

the

 

machine

 

can

 

be

 

resumed.

  

Figure 4.4 

Figure 4.3

Figure 4.5 

Figure 4.2.1 

Figure 4.1 

Figure 4.2 

Figure 4.6 

Summary of Contents for 30G-S

Page 1: ...Superabrasive Owner s Manual LAVINA 30G S 6 2014 1 LAVINA 30G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us CONTENT...

Page 2: ...l out and submit our ONLINE WARRANTY FORM Customer Information Customer Name Business Name Street Address Street Address line 2 City State Zip Code Phone Number Email Address Machine Information Model...

Page 3: ...ive is not liable for defects arising out of use of non OEM parts The warranty herein is non transferable and only applies to the original owner or purchaser of the machine The Warranty is void if the...

Page 4: ...xploded View 15 8 MAINTENANCE AND INSPECTION Remark 16 Mechanical parts 16 Cleaning 16 Check Hourly 16 Check Daily 16 Check and replace after the first 8 working hours 16 Check and replace after the f...

Page 5: ...mponent sections LAVINA 30G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe p...

Page 6: ...ical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED...

Page 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Page 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Page 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Page 10: ...the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard...

Page 11: ...ipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA S machine in a dry place Never transport the LAVINA S machine unprotected it may be damaged if transported unprotected...

Page 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Page 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Page 14: ...dditional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL H...

Page 15: ...back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensur...

Page 16: ...2014 14 7 EXPLODED VIEW LAVINA 30G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 30G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 30G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 30G S TOP COVER EXPLODED VI...

Page 17: ...30G S 6 2014 15 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 30G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 30G S TOOL HOLDER EXPLODED VIEW F...

Page 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Page 19: ...ore information refer to chapter troubleshooting below Dismount the tool holders See Troubleshooting replace all parts Spider buffers sealer caps O rings with the slightest damage or consume Open the...

Page 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Page 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Page 22: ...G TOOL HOLDERS TO CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top...

Page 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Page 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Page 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Page 26: ...11 9 push the sealer cap to dismount Fig 9 11 10 by mounting back secure with sealant Fig 9 11 11 center the holes to mount the pulley Fig 9 11 12 The two other pulleys loosen the five bolts of each...

Page 27: ...nsferable and only applies to the original owner or purchaser of the machine The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty...

Page 28: ...6X10ISO7380F Screw 2 L30G S 13 10 16DIN3017 Clamp 3 L30G S 14 F0708750 Clamp 1 L30G S 15 W2660 Tube 1 L30G S 16 MAR8 84 Tube 1 13 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Mo...

Page 29: ...L25G 10 00 69 Front Guard 1 L30G S 20 L25S 15 00 23 Inspection Cover 1 L30G S 21 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Model No Item N...

Page 30: ...asher 4 L30G S 11 F13107 Bolt 4 L30G S 12 L25G 10 00 66 Tensioning Device Support 1 L30G S 13 M8X25DIN912 Screw 2 L30G S 14 M8X40DIN933 Bolt 1 L30G S 15 M6X10ISO7380F Screw 4 L30G S 16 L25G 10 05 00 B...

Page 31: ...L30G S 20 L25P 01 03 00 09 Flange 1 L30G S 21 M8X25DIN7991 Screw 8 L30G S 22 L25G 10 00 64 Support Plate 1 L30G S 23 L25GS 10 03 00 Left Plate Assembly 1 L30G S 24 L25G 10 00 58 Bushing 1 L30G S 25 60...

Page 32: ...A35 00 00 Tool Holder A35 3 L30G S 10 M6X10DIN7991 Screw 36 L30G S 11 L25LS 14 00 03 Outer Cover 3 L30G S 12 110X90X8 5 Felt Ring 3 L30G S 13 A37 00 01 Adaptor 3 L30G S 14 TWVA00800 V Ring Type A 3 L...

Page 33: ...00 08 Washer 2 L30G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L30G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L30G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Page 34: ...0 01 01 Flow Unit Base 1 L30G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L30G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank H...

Page 35: ...04 Wheel 2 21 M20X1 5DIN439B Nut 1 L30G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L30G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L30G S 8 L20NS 30 30 00 Lam...

Page 36: ...AS10 M 18H 12V 1 L30G S K49065 7007 Oil Filter 12 L30G S 2 W1325 Oil Pressure Switch 6 L30G S 3 F466230 Elbow 1 L30G S 4 K59071 7004 Joint 1 L30G S 5 FE17409029909 Oil Drain Valve 1 L30G S 6 K11013 70...

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