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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30G

S

 

 

6/2014

 

20

 

9.5

 

REPLACING

 

THE

 

CLUTCH

 

 

In

 

case

 

the

 

electric

 

clutch

 

has

 

to

 

be

 

replaced,

 

remove

 

the

 

engine

 

(see

 

previous

 

chapter)

 

and

 

lay

 

it

 

on

 

its

 

side

 

with

 

the

 

oil

 

drainage

 

up

 

(Fig.

 

9.5.1).

 

Remove

 

the

 

motor

 

base

 

plate

 

(Fig.

 

9.5.2)

 

and

 

loosen

 

the

 

front

 

nut

 

with

 

an

 

impact

 

wrench

 

to

 

dismount

 

the

 

pulley

 

and

 

clutch

 

(Fig.

 

9.5.3).

 

Reassemble

 

in

 

the

 

same

 

manner.

 

Do

 

not

 

forget

 

to

 

mount

 

back

 

the

 

washers

 

on

 

the

 

shaft

 

(Fig.

 

9.5.4).

 

The

 

torque

 

on

 

the

 

front

 

nut

 

(Fig.

 

9.5.3)

 

to

 

mount

 

the

 

pulley

 

and

 

clutch

 

should

 

be

 

70

 

Nm

 

or

 

52

 

ft

 

lbs.

 

9.6

 

DISMOUNTING

 

AND

 

MOUNTING

 

TOOL

 

HOLDERS

 

TO

 

CHANGE

 

BUFFERS

 

AND

 

SPIDERS,

 

CHANGING

 

V

RINGS

 

AND

 

FELT

RINGS

 

 

To

 

check

 

or

 

replace

 

the

 

buffers

 

and

 

the

 

spiders,

 

the

 

tool

 

holders

 

have

 

to

 

be

 

dismounted.

 

Remove

 

the

 

countersunk

 

screws

 

on

 

top

 

of

 

the

 

buffer

 

(Fig.9.6.1).

 

Take

 

the

 

disc

 

off

 

(Fig.9.6.2),

 

the

 

spider

 

can

 

be

 

removed

 

or

 

replaced

 

(Fig.9.6.3).

 

By

 

loosening

 

four

 

Hex

 

cap

 

bolts

 

(Fig.9.6.4),

 

the

 

disc

 

comes

 

loose

 

(Fig.9.6.5)

 

and

 

the

 

buffers

 

can

 

be

 

replaced

 

(Fig.9.6.6).

 

Attention,

 

when

 

mounting

 

always

 

use

 

the

 

“blue”

 

thread

 

locking

 

adhesive,

 

except

 

on

 

the

 

bolts

 

used

 

to

 

lock

 

the

 

buffers

 

(Fig.9.6.5).

 

Always

 

use

 

the

 

original

 

bolts.

 

Depending

 

on

 

the

 

number

 

(3,

 

4,

 

or

 

6)

 

of

 

buffers,

 

the

 

holder

 

can

 

be

 

more

 

flexible

 

or

 

rigid.

 

Figure 9.6.1 

Figure 9.6.2 

Figure 9.6.3 

Figure 9.6.4 

Figure 9.6.5 

Figure 9.6.6 

Figure 9.5.1 

Figure 9.5.2 

Figure 9.5.3 

Figure 9.5.4 

Summary of Contents for 30G-S

Page 1: ...Superabrasive Owner s Manual LAVINA 30G S 6 2014 1 LAVINA 30G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us CONTENT...

Page 2: ...l out and submit our ONLINE WARRANTY FORM Customer Information Customer Name Business Name Street Address Street Address line 2 City State Zip Code Phone Number Email Address Machine Information Model...

Page 3: ...ive is not liable for defects arising out of use of non OEM parts The warranty herein is non transferable and only applies to the original owner or purchaser of the machine The Warranty is void if the...

Page 4: ...xploded View 15 8 MAINTENANCE AND INSPECTION Remark 16 Mechanical parts 16 Cleaning 16 Check Hourly 16 Check Daily 16 Check and replace after the first 8 working hours 16 Check and replace after the f...

Page 5: ...mponent sections LAVINA 30G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe p...

Page 6: ...ical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED...

Page 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Page 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Page 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Page 10: ...the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard...

Page 11: ...ipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA S machine in a dry place Never transport the LAVINA S machine unprotected it may be damaged if transported unprotected...

Page 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Page 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Page 14: ...dditional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL H...

Page 15: ...back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensur...

Page 16: ...2014 14 7 EXPLODED VIEW LAVINA 30G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 30G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 30G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 30G S TOP COVER EXPLODED VI...

Page 17: ...30G S 6 2014 15 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 30G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 30G S TOOL HOLDER EXPLODED VIEW F...

Page 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Page 19: ...ore information refer to chapter troubleshooting below Dismount the tool holders See Troubleshooting replace all parts Spider buffers sealer caps O rings with the slightest damage or consume Open the...

Page 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Page 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Page 22: ...G TOOL HOLDERS TO CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top...

Page 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Page 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Page 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Page 26: ...11 9 push the sealer cap to dismount Fig 9 11 10 by mounting back secure with sealant Fig 9 11 11 center the holes to mount the pulley Fig 9 11 12 The two other pulleys loosen the five bolts of each...

Page 27: ...nsferable and only applies to the original owner or purchaser of the machine The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty...

Page 28: ...6X10ISO7380F Screw 2 L30G S 13 10 16DIN3017 Clamp 3 L30G S 14 F0708750 Clamp 1 L30G S 15 W2660 Tube 1 L30G S 16 MAR8 84 Tube 1 13 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Mo...

Page 29: ...L25G 10 00 69 Front Guard 1 L30G S 20 L25S 15 00 23 Inspection Cover 1 L30G S 21 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Model No Item N...

Page 30: ...asher 4 L30G S 11 F13107 Bolt 4 L30G S 12 L25G 10 00 66 Tensioning Device Support 1 L30G S 13 M8X25DIN912 Screw 2 L30G S 14 M8X40DIN933 Bolt 1 L30G S 15 M6X10ISO7380F Screw 4 L30G S 16 L25G 10 05 00 B...

Page 31: ...L30G S 20 L25P 01 03 00 09 Flange 1 L30G S 21 M8X25DIN7991 Screw 8 L30G S 22 L25G 10 00 64 Support Plate 1 L30G S 23 L25GS 10 03 00 Left Plate Assembly 1 L30G S 24 L25G 10 00 58 Bushing 1 L30G S 25 60...

Page 32: ...A35 00 00 Tool Holder A35 3 L30G S 10 M6X10DIN7991 Screw 36 L30G S 11 L25LS 14 00 03 Outer Cover 3 L30G S 12 110X90X8 5 Felt Ring 3 L30G S 13 A37 00 01 Adaptor 3 L30G S 14 TWVA00800 V Ring Type A 3 L...

Page 33: ...00 08 Washer 2 L30G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L30G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L30G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Page 34: ...0 01 01 Flow Unit Base 1 L30G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L30G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank H...

Page 35: ...04 Wheel 2 21 M20X1 5DIN439B Nut 1 L30G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L30G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L30G S 8 L20NS 30 30 00 Lam...

Page 36: ...AS10 M 18H 12V 1 L30G S K49065 7007 Oil Filter 12 L30G S 2 W1325 Oil Pressure Switch 6 L30G S 3 F466230 Elbow 1 L30G S 4 K59071 7004 Joint 1 L30G S 5 FE17409029909 Oil Drain Valve 1 L30G S 6 K11013 70...

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