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PLMNL0243 REV. A, Effective Date: 03/24/16

49

FiberMINI ™ 2.0 Operation Manual

V

HSU

Output is not stable, or

noisy

Power supply to height sensor is
noisy

Use a well-regulated DC power supply
to provide proper voltage and current to
height sensor unit.

External source of noise is causing
electrical interference

External sources of electrical or radio
frequency noise can interfere with the
operation of the head. Move the control
electronics away from motors and motor
drives. Make sure the routing of the
control cable is separate from wires that
contain high voltages or high current.

Part or cutting head is not grounded
or a ground loop is present

Poor grounds or poor grounding
schemes can cause significant noise
issues. In many cases a separate
copper grounding rod needs to be
inserted into the ground at a location
close to the machine. From this
grounding point insure that the cutting
head and the part are grounded. Also
make sure that any equipment is
adequately grounded.

Status Signal remains on
after calibration for more
than 1 second and

Basic+

HSU Utility

indicates Cal

Fault Short

Broken or disconnected sensing
cable or nozzle

This can be an indication that the white
sense cable is broken or there is a
problem with the nozzle assembly.
Replace the suspected components.

Status Signal remains off
after calibration and

Basic+

HSU Utility

indicates Cal

Fault Open

The sensing cable or the nozzle
assembly is shorted

This can be an indication that the white
sense cable is shorted or there is a
problem with the nozzle assembly.
Check the nozzle assembly for debris.
Replace the suspected components.

Ready Signal remains off
and

Basic+ HSU Utility

indicates Overtemp or
Excessive Temperature
Difference (<<)

Temperature fault

Inspect all optics, including fiber (if
applicable).

If system is otherwise functioning
normally but ambient temperature is
high, increase the temperature limits
using

Basic+ HSU Utility

.

Ready Signal remains off
and

Basic+ HSU Utility

indicates Cable Break

Sense cable broke after calibration

Inspect sense cable and tip retaining
assembly (nozzle). Bad connections or
intermittent connections usually cause
this fault condition. Recalibrate to clear
fault.

SYMPTOM

CAUSE

REMEDY

«
...
53
54
55
56
57
...
»

Summary of Contents for FiberMINI 2.0

Page 1: ...FiberMINI 2 0 Operation Manual ...

Page 2: ... with furnishing performance or use of this product Laser Mech is a registered trademark of Laser Mechanisms Inc Corporate names and trademarks stated herein are the property of their respective companies COPYRIGHT 2016 Laser Mechanisms Inc All rights reserved No part of this publication may be reproduced in any form or by any means without the prior written permission of Laser Mechanisms Inc PROD...

Page 3: ...l packaging material including the sealed padded pelican case in the event the head requires shipping or storage Check all items received against the packing list to verify that all the items were received Please note the product you receive may differ slightly from the illustrations in this manual While the drawings may differ the basic procedures described within remain the same TERMS USED IN TH...

Page 4: ... Interface Signals 9 3 4 1 VHSU Standoff Analog Out 9 3 4 2 VREF Analog Input 10 3 4 3 VDIF Analog Output 10 3 4 4 Ready Digital Output 10 3 4 5 Touch Digital Output 10 3 4 6 Status Digital Output 11 3 4 7 Calibrate Digital Input 11 3 5 Internal Illumination 12 4 Operation 13 4 1 Centering the Beam in the Tip Orifice Using the Beam Centering Camera 13 4 2 Centering the Beam in the Tip Orifice Manu...

Page 5: ...5 6 Removing and Replacing the Collimator 30 5 7 Servicing the Head Electronics 32 5 8 Optional Vision Systems 33 5 8 1 Servicing the Camera Mount 34 5 8 2 Camera Specifications 35 5 9 Adjusting the Optional Camera Mount 36 5 10 Servicing Vision Components 36 5 10 1 Fixed Mirror Holder 36 5 10 2 Mirror Retainer 37 5 10 3 Beam Bender 38 5 10 4 Splitter Cap 38 5 11 Accessing FiberMINI Mirrors 39 5 1...

Page 6: ...Manual 9 Appendix A Interface Specifications 50 10 Appendix B Example of Integrating the HSU to a PLC CNC 53 11 Appendix C Changing the Focal Length 55 12 Appendix D Configurations 56 13 Appendix E Service Dimensions 60 14 Appendix F Fiber End Styles 64 15 Glossary 65 ...

Page 7: ...tions Key Features Flexible design to optimize spot size Available with and without capacitive height sensing 13 mm of lens movement to set focus Quick and easy access to the cover slide Water and Air Cooling Smooth assist gas flow Internal wiring and plumbing for gasses and coolants Compact lightweight design Compatible with all leading fiber delivered laser systems up to 4kW and all weld monitor...

Page 8: ...the head Figure 3 2 2 Plumbing Water Cooling FiberMINI 2 0 processing heads are equipped with a water cooling circuit It is recommended that power levels greater than 1kW use water cooling Power level should never exceed 4kW See Figure 4 for location and hose size See the table below for recommended specifications The cooling circuit is designed to be operated on either a closed looped cooling sys...

Page 9: ...Air cooling pressure is 2 1 3 4 Bar 30 0 50 0 psi 2 3 Cable Bundling The cables need to be bundled in a manner which allows complete tool movement without pinching or pulling of the cables The FiberMINI 2 0 head was designed so that all cables input in the same direction allowing a sleek easy to manage bundle Cabling should not be tethered to the fiber input connector or the fiber optic cable The ...

Page 10: ... See Appendix F Fiber End Styles for samples of each The fiber can be supplied with a collimator but can also accommodate a third party collimator o If Laser Mechanisms supplies a collimator the interface may or may not include a simple clamp See Figure 6 o If a third party collimator is used clamping assemblies ranging from 10 44 mm are available See Figure 7 Note that the clear aperture of the h...

Page 11: ...mp includes a shroud Verify that the shroud is in place before attempting to insert the fiber Slide the shroud up the fiber to gain access to the clamp screws 2 Simply loosen the clamp screw and insert the collimator assembly 3 Verify that the fiber is fully engaged and tightened using the clamp screws Great care must be taken to ensure the optics remain clean Wipe any excess debris from the head ...

Page 12: ...f the fiber coupler and reduce twisting of the fiber optic cable To reorient the connector on the FiberMINI 2 0 see Figure 8 1 Loosen but do not remove the M4 SHSS by 1 4 turn 2 Loosen but do not remove the 4 M4 clamping bolts by 1 4 turn 3 Rotate the FIA to match the orientation of the fiber optic cable 4 Rotate the fiber adapter and collimator as needed 5 Once the fiber connector is orientated c...

Page 13: ...p wire into the tip retainer assembly There are 4 connection locations for the control box For steps 4 to 6 see Figure 10 4 Insert the male end of control cable into the 14 pin connection on the electrical control box no label See Figure 9 5 Connect the user supplied 24V DC power source to the three position terminal block on the control box labeled POWER The USB port provides the interface connec...

Page 14: ...connected to a good earth ground Ideally the ground should be established from a ground rod approximately 2 meters in length driven into the ground located near the base of the machine A large gauge 1 6mm diameter or larger ground wire should be run from the ground rod to the part Run a separate wire from the ground rod to the mount of the FiberMINI 2 0 See Figure 11 Figure 11 Electrical noise can...

Page 15: ...als 3 4 1 VHSU Standoff Analog Out The VHSU analog output is proportional to the distance between the sensor and the target material See Figure 13 Positive progressing voltages indicate the sensor is moving further from the target material Negative progressing voltages indicate the sensor is moving closer to the target material There are two operating curve outputs Linear or Optimized The Linear o...

Page 16: ...output can be used as a servo command signal when connected to the servo drive The Gain factor can be set using Basic HSU Utility and has a range of 50 VDIF VREF VHSU x Gain 3 4 4 Ready Digital Output When active this output indicates that the system is operating normally The absence of this signal indicates a problem with the system It should be tied in conjunction with the motion inhibit functio...

Page 17: ...than the optimum level Calibrating at a standoff less than 12 mm will result in standoff readings that are slightly more than the optimum level The height sense electronics are designed to operate with dynamic stability control of the nozzle standoff Nozzle standoff control is achieved by o Resetting the calibration as frequently as possible o Resetting the calibration before there are any signifi...

Page 18: ... 03 24 16 12 FiberMINI 2 0 Operation Manual 3 5 Internal Illumination Internal illumination is an option on all vision systems Plug it in according to Figure 15 A 5VDC 300mA power supply is included with each vision system Figure 15 ...

Page 19: ...f the gas jet tip nozzle The beam centering camera requires a Windows computer with a USB port and Digital Microscope Suite software or equivalent 1 Download and install the latest version of Digital Microscope Suite software to the computer that will be used See http lasermech com updates asp A PDF copy of the Celestron Handheld Digital Microscope Instruction Manual with more details on the featu...

Page 20: ...cus dial knob to move the focus lens approximately to the setting of 5 on the adjustment knob 10 Tighten the lock nut by rotating it clockwise Figure 18 11 Use a 1 8 inch hex wrench to loosen or tighten the 2 adjuster screws so the beam is centered in the nozzle orifice See Figure 19 DO NOT OVERTIGHTEN You should be able to see tooling marks on the end of the tip Figure 19 The image on the screen ...

Page 21: ... red beam If the beam is not centered in the tip orifice Using a third party collimator proceed to step 4 Using a Laser Mechanisms collimator proceed to step 7 For a third party collimator 4 See Figure 21 and center the beam inside the tip orifice using the following Do not remove the adjuster screws a Use a 1 8 inch hex wrench to loosen the adjuster screw that is opposite the direction you want t...

Page 22: ...s you to move the laser focal point to optimize the laser processing The lens has a total of 13mm of movement The scale reads in 1mm increments The scale provides an approximation of the focal position The actual desired setting varies based on optical settings The position of the focal point will be approximately at the end of the tip when the Focus Dial Knob is set at 4 For example when the Focu...

Page 23: ... to be used Output curve to be used The remainder of this section describes how to configure the HSU and Basic interface 4 4 2 Connecting Connect the USB cable to your PC If this is your first time connecting the cable you will need to wait for the drivers to be installed Once you get the message that the device is ready to use you can launch Basic HSU Utility See Figure 24 If your computer is una...

Page 24: ...er section displays Fault Status Touch and Ready indicators Individual fault conditions are displayed to make it easy to diagnose problems The right side displays a representation of the selected Tip Retainer Assembly TRA along with the present Standoff voltage If the displayed TRA does not match the TRA found on your head the HSU may not function properly See Section 4 4 5 for information on chan...

Page 25: ... As a result the VDIF signal will also be affected Typically this number is set at 0 so that 0 0mm standoff produces 0V Averaging Sample When the HSU measures the capacitance between the tip and the work piece it will average this number of sampled readings Increasing this number will have a smoothing effect on the HSU signals but it will also slow the response time down Typically this number is s...

Page 26: ...SU has been designed to work with See Figure 29 The libraries correspond to the four most common product lines TRA Selection Window Figure 29 Navigate through the tabs to locate the picture and part number that matches your TRA If you are unable to find your exact model please contact Laser Mechanisms for assistance in selecting a suitable substitute After selecting a new TRA it is important to se...

Page 27: ...will take several minutes to transfer the new curve data to the HSU The curve data is stored in the HSU s non volatile memory so the curve data only needs to be loaded once Do not disconnect during the curve data transfer The data may become corrupted When the curve data is transferred a pop up screen will appear that says Curve Successfully Loaded Click OK After the curve data is transferred to t...

Page 28: ...ove the gas jet tip by pulling it straight out 3 Insert the new gas jet tip To replace the gas jet tip 4 Thread the tip retainer nut with the new gas jet tip installed onto the tip retainer assembly Figure 31 5 1 2 Heads without Height Sensing See Figure 32 To remove the gas jet tip 1 Unthread the tip retainer nut from the tip retainer assembly 2 Remove the gas jet tip by pulling it straight out 3...

Page 29: ...n of this document 3 Hold the optic by the edge and inspect it If you see any scratches or pits replace the optic 4 Hold the optic by its edges and blow any dust off each side with low pressure dry nitrogen 2 to 5 PSI or air from a blow bulb DO NOT USE AN AIR COMPRESSOR 5 Secure the optic by its edge with the curved side facing up A fixture may be helpful Consult your Laser Mechanisms Sales Engine...

Page 30: ...ful with eliminating haze on cover glasses o If using acetone proceed slowly enough so that the liquid has time to evaporate o Lint free cotton swabs PLOCK0005 Texwipe 6 inch swabs or equivalent may be helpful to remove concentrated contaminants If the optic is completely clean proceed to step 18 18 Reassemble the optic according to the appropriate section of this document Recommended best practic...

Page 31: ... glass can be changed while the head is mounted to the robot by using the procedure that follows Always wear powder free gloves or finger cots when handling optics and optic holders 1 Release the cover glass door by pushing the latch See Figure 33 2 Swing the cover slide door open by pulling it The spring in the door latch will help push it open See Figure 34 Figure 34 For steps 3 10 see Figure 35...

Page 32: ...r new cover glass by placing it into the holder 8 Press the seal ring into the holder to retain the cover slide The seal is bi directional so it can be inserted in either direction Replace the existing seal with a new one if it appears damaged 9 Open the cover glass door 10 Reinsert the cover glass holder into the head 11 Close the cover glass door 5 4 Servicing the Tip Retainer Assembly Before op...

Page 33: ...e in the top of the tip retainer assembly Replace any o rings if they are damaged or missing Take care that the engagement boss is aligned with the center of the beam path If it is necessary now is a convenient time to replace the tip according to Section 5 1 5 Center the tip retainer assembly on the lens manifold block spacer 6 Rotate the tip retainer assembly so The tip wire connector is in the ...

Page 34: ...r assembly 2 Verify that the engagement boss o ring PLORG0040 is in place in the top of the tip retainer assembly Replace the o ring if it is damaged or missing Take care that the engagement boss is aligned with the center line of the beam path If it is necessary now is a convenient time to replace the tip according to Section 5 1 3 Center the tip retainer assembly with the lens manifold block 4 U...

Page 35: ...ers 1 Remove the tip retainer assembly according to Section 5 4 Your configuration may not have all of the spacers listed in the steps below For steps 2 to 5 see Figure 39 2 Unthread the 4 M3 SHCS in the lens manifold spacer and remove it if necessary 3 Loosen the 4 captive M4 SHCS in the lens manifold block and remove it if necessary 4 Loosen the 4 captive M4 SHCS in the adjustable lens holder sp...

Page 36: ...ock and lens manifold block spacer are undamaged and inserted in the top of each component Replace the o rings as necessary 12 Align the adjustable lens holder spacer and tighten the 4 captive M4 SHCS if necessary 13 Align the lens manifold block and tighten the 4 captive M4 SHCS if necessary 14 Align the lens manifold block spacer and tighten the 4 M3 SHCS if necessary 15 Replace the tip retainer...

Page 37: ...ber replacement Store the fiber in a manner that protects the end of the fiber from being damaged 2 Take assembly to a clean area 3 Unthread the 4 M4 SHCS that hold the fiber collimating assembly Note the location of the engagement o ring PLMOR0032 4 Remove the collimator assembly Figure 41 To replace the collimator assembly 5 Align the collimator assembly so the alignment pin is in line with the ...

Page 38: ... PLTTW0003 from the height sensing unit 4 Loosen the 4 M3 SHCS that secure the height sensing unit to the head 5 Remove the height sensing unit Figure 42 6 Align the new height sensing unit and flat gasket PLGSK0002 7 Tighten the 4 M3 SHCS that secure the height sensing unit to the head 8 Thread the tip transformer wire onto the height sensing unit 9 Thread the 14 pin connector for the communicati...

Page 39: ...able The camera PLCAM0002 must be purchased separately See Figure 43 Figure 43 Three mount styles are available to accommodate differing space restrictions The straight vision option mounts vertically above the right angle fiber input See Figure 44 Figure 44 The right angle vision option mounts horizontally above the fiber input See Figure 45 Figure 45 The offset vision option mounts vertically pa...

Page 40: ...nted using 2 4mm diameter dowel pins and secured to the splitter cap using 4 M4 SCHS See Figure 47 for the straight style camera mount Figure 47 The M4 SHCS and the 4 mm dowel pins are located in the camera mount assembly Verify that the 2 alignment pins are in line with the corresponding alignment holes To remove the camera mount loosen the 4 M4 SHCS To install the camera mount tighten the 4 M4 S...

Page 41: ...ecification Requirement Pick up Element 1 2 Interline Transfer CCD Image Sensor Pixels 795 H x 596 V Effective Pixels 752 H x 582 V Unit Cell Size 6 50µm H x 6 25µm V Shutter Speed EI 150 sec 1 100 000 sec FL 1 120 sec FL 1 50 sec Minimum Illumination 0 0005 l x F1 4 AGC HI Internal Synchronization System Video Output 1Vp p 75 ohms unbalanced Resolution H 570TVL Center S N Ratio 46dB AGC OFF AGC H...

Page 42: ...ighten the X Y adjustment screws until the image is centered on the screen Figure 51 5 10 Servicing Vision Components 5 10 1 Fixed Mirror Holder Before opening any part of the head clean off the dust and or process debris using an exterior cleaning towel PLTLS0023 or equivalent See Figure 52 To remove the fixed mirror holder 1 Remove the 4 M4 SHCS holding the fixed mirror holder in place 2 Take th...

Page 43: ...iner and mirror from the fixed mirror holder Figure 53 To replace the mirror retainer 3 Place the optic new or cleaned according to Section 5 2 into the fixed mirror holder with the mirror side facing the mirror retainer 4 Verify that the Clearance holes in the corners of the mirror retainer are aligned with the threaded holes in the corners of the fixed mirror holder Orientation pin is aligned wi...

Page 44: ...ace the 4 M4 SHCS that hold the beam bender in place Center the beam in the tip orifice according to Section 4 1 or Section 4 2 5 10 4 Splitter Cap Before opening any part of the head clean off the dust and or process debris using an exterior cleaning towel PLTLS0023 or equivalent See Figure 55 To remove the splitter cap 1 Remove the 4 M4 SHCS holding the splitter cap in place 2 Take the splitter ...

Page 45: ... OR Replace the optic according to Section 5 10 2 3 Replace the mirror retainer and fixed mirror holder according to Section 5 10 2 and Section 5 10 1 4 Center the beam in the tip orifice according to Section 4 1 or Section 4 2 Figure 56 5 11 2 Straight Vision To service the optic see Figure 57 1 Remove the camera mount according to Section 5 9 2 Remove the splitter cap and mirror retainer accordi...

Page 46: ...r the beam in the tip orifice according to Section 4 1 or Section 4 2 7 Align the camera mount as necessary according to Section 5 9 Figure 58 5 11 4 Offset Vision To service the optic see Figure 59 1 Remove the fixed mirror holder camera mount and splitter cap according toSection 5 10 1 Section 5 9 and Section 5 10 4 For one or both optics 2 Remove the mirror retainer according to Section 5 10 2 ...

Page 47: ...x Water Flow 1 6 L minute Focal Point to Nozzle Adjustment 4 mm to 9 mm Weight 1 5 to 4 0 kg LASER MECH COLLIMATOR Effective Focal Length Doublet Fused Silica 35 mm 60 mm 75 mm 100 mm Collimating Lens Diameter 28 mm Clear Aperture 25 mm Fiber Socket Others Available On Request QBH Q5 QD HEIGHT SENSOR Standoff Distance Range 1 mm recommended 0 2 mm to 8 0 mm Calibration Auto Calibrating at 12 mm Re...

Page 48: ...0 PLYFS0012 Lens 100 mm BFL 11 PLYFS0016 Lens 125 mm BFL 12 PLYFS0013 Lens 150 mm BFL 13 PLYFS0007 Lens 200 mm BFL 14 PLLSR0002 Lens Seal Ring ADJUSTABLE LENS HOLDER SPACER 15 PLSBA0261 Adjustable Lens Holder Spacer for 125 mm BFL 16 PLMOR0030 Small Gas Seal O Ring Included in PLSBA0261 17 PLMOR0031 Engagement O Ring Included in PLSBA0261 18 PLSBA0262 Adjustable Lens Holder Spacer for 150 or 200 m...

Page 49: ...nt O Ring Included in PLTRE0338 35 PLTRE0338 Weld Cone Assembly AIR KNIFE 25 PLORG0040 Engagement O Ring Included in PLAKA0041 36 PLAKA0041 Air Knife Assembly VISION OPTIONS OPTIONAL RIGHT ANGLE VISION 37 PLTRG0077 38 1 mm Diameter Laser Mirror Included in PLOLV0046 38 PLSPR0022 Mirror Retainer Spring Included in PLOLV0046 39 PLSCR0090 Mirror Retainer Screw Included in PLOLV0046 OPTIONAL OFFSET VI...

Page 50: ...Collimator 60 mm Complete Assembly 48 PLFRA0075 Collimator 75 mm Complete Assembly 49 PLFRA0090 Collimator 100 mm Complete Assembly ADAPTER CLAMPS FOR USE WITH CUSTOMER SUPPLIED COLLIMATORS 50 PLADC0057 Adapter Clamp 14 mm Cover is included in PLADC0057 51 PLADC0064 Adapter Clamp 18 mm 52 PLADC0054 Adapter Clamp 24 mm 53 PLADC0073 Adapter Clamp 28 mm 54 PLADC0056 Adapter Clamp 30 mm 55 PLADC0053 A...

Page 51: ...PLMNL0243 REV A Effective Date 03 24 16 45 FiberMINI 2 0 Operation Manual Image A Recommended Spare Parts for ALL OPTIONS Figure 60 ...

Page 52: ...PLMNL0243 REV A Effective Date 03 24 16 46 FiberMINI 2 0 Operation Manual Image B Recommended Spare Parts for ALL VISION OPTIONS Figure 61 ...

Page 53: ...PLMNL0243 REV A Effective Date 03 24 16 47 FiberMINI 2 0 Operation Manual Image C Recommended Spare Parts for ALL FIBER OPTIONS Figure 62 ...

Page 54: ...n Inspect the wiring from TB2 VHSU Output not indicating proper standoff Wrong curve is selected There are multiple different feedback curves that the height sensor can produce The default curve is a linear output If the tip is approximately 12mm above a flat sheet at power up it will calibrate the tip to produce a 1V mm output signal The curve can be changed using Basic HSU Utility Calibration oc...

Page 55: ...s on after calibration for more than 1 second and Basic HSU Utility indicates Cal Fault Short Broken or disconnected sensing cable or nozzle This can be an indication that the white sense cable is broken or there is a problem with the nozzle assembly Replace the suspected components Status Signal remains off after calibration and Basic HSU Utility indicates Cal Fault Open The sensing cable or the ...

Page 56: ...tions Example of Sourcing Outputs Example of Sinking Outputs From Motion Controller and From HSU from Motion Controller and From HSU Figure 63 TB1 PIN FUNCTION DESCRIPTION 1 24VDC 18 to 30VDC Power input 100mA 2 0VDC Ground for all supplies system common 3 FGND Chassis connection for Earth Ground PLEBX0063 ...

Page 57: ...V This signal will become 10V when a fault occurs with the HSU 1mm 1V or optimized response Normal output range 0 to 10V 6 GND Ground for all supplies system common 7 CAL Digital Input Customer supplied 18 to 30VDC The CAL input is a request for sensor calibration The calibration should take place with the tip about 12mm away from a grounded metallic surface at least 100mm in diameter The calibrat...

Page 58: ...calibration input CAL When the sensor is requested to calibrate this signal will become active Upon completion of the calibration this signal will deactivate If the sense circuit to the tip is shorted Status will not become active after the request for calibration If the sense circuit is open Status will remain active for 1 2 seconds after the request for calibration 100mA LED STATUS INDICATORS IN...

Page 59: ...he PLC CNC are retained because direct servo control is not given to the HSU There is less opportunity for electrical noise to cause interference because the signals are generated within the code of the PLC CNC The system integrator builds the controls directly into their own system which gives the operator one point of control In Position Typically the In Position signal is generated by comparing...

Page 60: ...he Sense voltage subtracts the desired standoff value V1401 and multiplies the result by a Gain value V1402 The final result is assigned to the Drive Command Figure 67 Setting the Drive Command on Tip Touch In some instances it may be desirable to have the Drive Command revert to constant value when Tip Touch is active to move the Z axis away from the part See Figure 68 In the example shown in Run...

Page 61: ... focal length according to Section 5 4 and Section 5 5 For steps 2 and 3 see Figure 69 2 Loosen the 4 captive M4 SHCS or 3 M3 SHCS on the bottom and remove each existing spacer 3 Align the desired spacer block s and tighten the 4 captive M4 SHCS on the bottom of each spacer according to the chart below Focal Length mm Lens ALH Spacer LMB Spacer 100 PLYFS0012 None PLSBA0268 125 PLYSF0016 PLSBA0261 ...

Page 62: ... all millimeters and are for reference The configurable component categories are Fiber Style See Figure 70 Fiber Style Adapter QBH PLFIA0001 QD or LLK D PLFIA0003 Q5 or LLK B PLFIA0006 Figure 70 Fiber Input and Vision See Figure 71 Figure 72 and Figure 73 The images that follow show the most typical camera mount PLCMA0014 For a focal length of 148 mm use PLCAM0009 In either case a camera PLCAM0002...

Page 63: ...p Size mm Clamp 14 PLADC0057 18 PLADC0064 24 PLADC0054 28 PLADC0073 30 PLADC0056 40 PLADC0053 Figure 74 If your system requires an adapter clamp it also requires a tilt style collimator PLATP0015 Figure 75 Collimator See Figure 76 Focal Length mm Collimator 35 PLFRA0084 60 PLFRA0071 75 PLFRA0075 100 PLFRA0090 NOTE Collimators in Figure 76 are shown without a fiber interface adapter FIA Figure 76 ...

Page 64: ... Plate NOT Crash Protected Fixed Mount PLADP0271 Crash Protected PLADP0261 Figure 77 Electronics Package See Figure 78 Type Attachment NO Sensing PLCOV0005 Height Sensing PLHSU0073 Figure 78 End Effector See Figure 79 Type End Effector Sensing PLTRA0449 Non Sensing PLTRE0331 Weld Cone PLTRE0338 Air Knife PLAKA0041 Figure 79 ...

Page 65: ...re 80 Focal Length mm Spacer 100 No Spacer 125 PLSBA0261 150 200 PLSBA0262 Figure 80 Lens Manifold Block Spacer See Figure 81 Tip Retainer Assembly Focal Length mm Spacer 100 125 PLSBA0268 150 PLSBA0269 200 PLSBA0270 Figure 81 Focus Lens Focal Length mm Lens 100 PLYFS0012 125 PLYFS0016 150 PLYFS0013 200 PLYFS0007 ...

Page 66: ...ring various service operations Collimator and Beam Centering See Figure 82 Figure 82 RECOL A B Straight Fiber Input Right Angle Fiber Input QBH Q5 QD QBH Q5 QD 35 147 4 171 2 147 2 152 2 175 6 152 0 60 147 4 171 2 147 2 152 2 175 6 152 0 75 160 5 183 7 160 2 165 3 188 7 165 1 100 185 5 208 8 185 3 190 3 213 7 190 1 Adapter Mount Plate with Crash Protection See Figure 83 Figure 83 ...

Page 67: ...l Adapter Mount Plate without Crash Protection See Figure 84 Figure 84 Cutting End Effector See Figure 85 Figure 85 Focal Length mm A mm ALH Spacer LMB Spacer 100 113 4 None PLSBA0268 125 138 4 PLSBA0261 PLSBA0268 150 163 4 PLSBA0262 PLSBA0269 200 213 4 PLSBA0262 PLSBA0270 ...

Page 68: ...25 121 5 PLSBA0261 PLSBA0268 150 146 5 PLSBA0262 PLSBA0269 200 196 5 PLSBA0262 PLSBA0270 Air Knife End Effector See Figure 87 Figure 87 Focal Length mm A mm B mm ALH Spacer LMB Spacer 100 NA NA NA NA 125 NA NA NA NA 150 145 5 166 0 6 5 PLSBA0262 PLSBA0268 200 145 5 216 0 6 5 PLSBA0262 PLSBA0268 The spacer block is threaded It is mounted between the lens manifold block and the air knife ...

Page 69: ...PLMNL0243 REV A Effective Date 03 24 16 63 FiberMINI 2 0 Operation Manual Vision See Figure 88 Figure 88 ...

Page 70: ...PLMNL0243 REV A Effective Date 03 24 16 64 FiberMINI 2 0 Operation Manual 14 Appendix F Fiber End Styles Fiber End Type Sample Image HLC or QBH QD or LLK D LCA Q5 or LLK B ...

Page 71: ...W Laser A laser that produces a continuous beam rather than as a series of pulses FL Focal Length Focal Point The point at which the light rays refracted by a lens or reflected by a mirror intersects and produces the highest concentration of energy HSU Height Sensing Unit PSI Pounds per Square Inch SHCS Socket Head Cap Screw SHSS Socket Head Set Screw TRA Tip Retainer Assembly TTW Tip Transformer ...

Page 72: ...Laser Mechanisms Inc 25325 Regency Drive Novi Michigan 48375 USA Phone 248 474 9480 Fax 248 474 9277 In Europe Phone 32 0 92 18 70 70 Fax 32 0 92 18 70 79 Web www lasermech com E Mail info lasermech com ...

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