Larius Zeus Liner 25L Operating And Maintenance Instruction Manual Download Page 2

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Due to a constant product improvement programme, the factory reserves the

right to modify technical details mentioned in this manual without prior notice.

Summary of Contents for Zeus Liner 25L

Page 1: ...www larius eu OPERATING AND MAINTENANCE INSTRUCTION Street marking with piston pump Zeus Liner Ediz 001 12 2015 YOUR PARTNER FOR ALL YOUR MARKING NEEDS SINCE 1969 ...

Page 2: ...Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice ...

Page 3: ...PROBLEMS AND SOLUTIONS p 19 CORRECT PROCEDURE OF DECOMPRESSION p 21 REPLACEMENT OF THE PUMPING GROUP S GASKETSE p 22 Pit stop maintenance p 22 SPARE PARTS COMPLETE STEERING UNIT p 31 COMPLETE FRAME p 32 COMPLETE ZEUS LINER p 34 COMPLETE 50L TANK p 36 COMPLETE 20L TANK p 37 COMPLETE BOX p 38 COMPLETE BOX TRASFORMER p 39 RE CIRCULATION UNIT COMPLETE p 40 GUNS ARM UNIT p 41 COMPLETE MECHANICAL UNIT p...

Page 4: ...ovable parts in the equipment Tenersi lontano dalle parti in movimento Do not use the equipment without the proper protection Before any inspection or maintenance of the equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given There is a r...

Page 5: ...g has numerous proven benefits with respect to line markerswithpressurisedtanks whichhavebeenrendered obsolete by airless technology line markers Airless line marking guarantees Decreased Environmental Impact Decreased drying time IntheLARIUSmodels thepaintcanistercanbeloadeddirectly upon the undercarriage or else poured into the non stick 20 l or 50 l depending on the model In every case cleaning...

Page 6: ...Ed 001 12 2015 www larius eu ZEUS LINER 4 Lt 20 Tank Lt 50 Tank ...

Page 7: ... Sizes of the furnished nozzles Tank Colours Manual line marking Applications Multi use sprayer Weight Lenght Height Width 4 kW 5 kW upon availability 3 5 l min 210 bar AT 250 11x40 13x40 15x40 50l 20l 1 series Medium road marking and maintenance series 105 kg A 1650 mm B 1000 mm C 750 mm TECHNICAL DATA Ed 001 12 2015 www larius eu ZEUS LINER 5 ...

Page 8: ... 4506 Working spotlight 10 cm 15 cm 20 cm 25 cm 30 cm 35 cm 3 cm 6 cm 10 cm 5 cm 7 cm 8 cm 10 cm 12 cm 10 cm 13 cm 16 cm 20 cm 23 cm 26 cm SECTORS OF USE Externalorundergroundparkinglots schools hotels airports supermarkets train stations subway stations ports External public areas Industrial and exhibition building zones Freeway service areas and service stations Pedestrianmedianlines intersectio...

Page 9: ...alve versione 50 lt 4 Product supply tube 5 Pumping group 6 Gun AT250 POS Description 7 Pivoting wheel 8 Gasoline tank 9 Brake 10 Draught hose 20 l version 11 Gun holder arm 3 10 9 1A 1 2 5 4 6 11 4 11 8 6 7 9 DESCRIPTION OF THE EQUIPMENT C C Ed 001 12 2015 www larius eu ZEUS LINER 7 ...

Page 10: ...r filter 17 Directional wheel lock release lever POS Description 18 Gun operating lever 19 Recirculation lines 20 Draught lines 21 Recirculation lines 50 l version 22 Gun connection lines 23 Pumping unit connection lines 24 Compensation valve 12 22 15 16 19 20 13 14 21 14 18 24 13 17 12 15 16 19 23 Ed 001 12 2015 www larius eu ZEUS LINER 8 ...

Page 11: ...E EMPLOYEES SHALL STRICTLY COMPLY WITH THE ACCIDENT PREVENTION AND ALSO ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRYWHERETHEPLANTISINSTALLEDANDUSED KEEP YOUR WORK PLACE CLEAN AND TIDY DISORDER WHEREYOUAREWORKINGCREATESAPOTENTIALRISK OF ACCIDENTS ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL STANCE BEFORE USING THE TOOL ENSURE THERE ARE NOT DAMAGED PARTS AND THE MACHINE CAN WORK PRO PERLY ALWAYS...

Page 12: ...ntactwithaluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion IF THE PRODUCT TO BE USED IS TOXIC AVOID INHALATION AND CONTACT BY USING PRO TECTION GLOVES GOGGLES AND PROPER FACE SHIELDS TAKE PROPER SAFETY MEASURES FOR THE PROTECTION OF HEARING IN CASE OF WORK NEAR THE PLANT The conditions of guarantee do not apply in the following situations improper washin...

Page 13: ...use the hose provided with the standard kit NEVER use a damaged or a repaired flexible hose NEVER use sealants on fittings threads STARTING THE MOTOR In order to start the motor proceed as follows Fill the gasoline tank F8 Open the fuel tap F9 and position it to ON Put the switch F10 ON for the equipment Bring the accelerator lever F11 to about 1 2 of its run Ed 001 12 2015 www larius eu ZEUS LINE...

Page 14: ...ct Lift the suction pipe and dip it into the solvent tank Clean the inside of the tank with a brush Open the product output tap F15 Pull the lever F12 for the first cold start up in position CHOKE CLOSE Ensure the gun F14 is without nozzle Pull the start up cord F13 Start the motor following the indications provided in the chapter STARTING THE MOTOR Press the switch F16 of the equipment ON I Ed 00...

Page 15: ...TION WASHING position drop symbol Visually check that the wash fluid starts to re circulate within the tank F19 Turn the pressure adjustment handle F18 clockwise to stop the pump Closed the recirculating safety valve F17 Turn pressure regulating knob F18 clockwise a little so that the machine idles Ed 001 12 2015 www larius eu ZEUS LINER 13 F17 F17 OPEN It re circulates back into the tank without ...

Page 16: ...tion O Stop the combustion engine At this point the machine is ready If water based paints are to be used after the wash with solvent wash the tank again with soap and water then rinse with clean water repeating the previously described procedures Insertthemanualguntriggerlockandassemblethenozzle Mix and filter the product before using it For filtration use CLOSE MESH and LARGE MESH LARIUS METEX b...

Page 17: ...pray gun G1 along the X Y Z axes you must operate on the specific regulators G2 G3 G4 G5 G6 G7 G8 G G WORKING SETUP PROCEDURE Use the tooling after performing all the SETTING UP ope rations above described Check that there is enough petrol Open the product output tap H1 H H Ed 001 12 2015 www larius eu ZEUS LINER 15 ...

Page 18: ...uct An irregular and marked spray on the sides indicates a low working pressure On the contrary a too high pressure causes a high fog overspray and waste of product Pull the lever on the right H5 to activate the spray gun andbeginworking advancingthemachineinacontinuous manner Recirculating safety valve when working at the maximum pressure available releasing the gun trigger sudden increases of pr...

Page 19: ...re circulation tube I3 is inserted into a container and wait for clean wash fluid to come out of it Turnthepressureadjustmenthandle I1 tominimum pump stopped Place the re circulation tube back into the tank Keep the gun s trigger pressed to release any residual pressure Remove the nozzle from the gun and wash it separately Closed the recirculating safety valve Turnthepressureadjustmenthandle I1 sl...

Page 20: ...NTENANCE Always check that there is oil in the motor Check the motor oil every 100 working hours via the relevant measuring caps positioned on the bottom of the petrol motor Top up if necessary CHECK ON THE PACKING NUT Daily check the packing nut is tight in order to avoid wastes but not excessively to prevent the piston from seizing and the gaskets from wearing Usethelubricant K1 supplied ref 163...

Page 21: ...re control knob Add gasoline Verify and replace it if necessary Open the drain valve to release pressure in the circuit Open the drain valve to release pressure in the circuit and stop the machine Disassemble the pumping group and the pressure transmitter and clean Clean or replace it Replace it with a larger mesh filter with very dense products remove the filter Open the product output valve Chec...

Page 22: ...filter of the gun butt is too fine The nozzle is partially clogged The product is too dense The filter of the gun butt is too fine The nozzle is worn The gaskets of the pumping group are worn Suction or delivery valve dirty Recirculating safetyvalvedefective Add the product Check the suction pipe Close the recirculating safety val ve Replace the gaskets Disassemble the pumping group Replace it wit...

Page 23: ...ch again WARNING Iftheequipmentisstillunderpressureafterperfor ming the operations above described because of the nozzle or the flexible hose clogged proceed as follows Loosen very slowly the gun nozzle Release the clamp Point the gun at the container of the product and press the trigger to release pressure Loosen very slowly the fitting of connection from the flexible hose to the gun Clean or rep...

Page 24: ...ing on with the operations followthe correctprocedureofdecompression The gaskets are self adjusting If a leak occurs they must be replaced Disconnect the product feed hose N1 from the pump unit by unscrewing the nut N2 Unscrew the fixing ring nut N3 using the relevant closing pin Ref 20144 Release the plastic cover N4 Screw the appropriate supplied tool N5 rif 20213 into the threaded hole on the h...

Page 25: ... it with a 50mm wrench Release the pump unit from the body of the suction valve Unscrew the pump unit N7 from the frontal flange N8 Lower seal Remove the piston stem N9 and remove the pump unit sleeve N10 Grip the stem valve N11 in a vice Countersunk side Ed 001 12 2015 www larius eu ZEUS LINER 23 N11 N9 N10 N7 N8 ...

Page 26: ...5 that comes into contact with the ball N16 If worn replace them Use a screwdriver to remove the O Ring N17 and replace it making sure it is aligned correctly as illustrated Screw the valve stem N14 on again and tighten fully grip ping the valve in a vice To tighten use a 22 mm spanner the use of a thread paste is recommended Ed 001 12 2015 www larius eu ZEUS LINER 24 N13 N12 N14 N15 N16 N17 N14 ...

Page 27: ...ted below the seal N21 and insert a new band in the same position The positioning of the seal N21 equires special care during assembly Assist insertion by applying leverage to the outside of the ring N21 pushing from the outside inwards and helping the ring to lodge in the seating while being careful not to damage the ring s contact surfaces Lubricate with grease before fitting Ed 001 12 2015 www ...

Page 28: ...ndicated in the diagram The ball seating L17 is countersunk on one side where the ball L18 must sit Screw the locking ring nut N18 back onto the body of the pumpunituntilitmakescontact thenloosenitbyoneturn Remove the sleeve cylinder seal N27 and replace it with a new one Ed 001 12 2015 www larius eu ZEUS LINER 26 N16 N18 N27 N25 N24 N23 N26 N15 Only if damaged Checktheintegrityofthesurfaceareaof ...

Page 29: ...into the lower pump unit N29 Screw on the complete foot valve N26 with the sleeve assembly N27 Inordertoguaranteeaproperseal tightenthefoot valve N26 fully using a 50 mm spanner Insertthecompletepistonstem N30 aftergreasing the gaskets N31 LUBRICATE Ed 001 12 2015 www larius eu ZEUS LINER 27 N28 N28 N29 N31 N26 N27 N30 Countersink on the jacket ...

Page 30: ...325 Tighten the pump casing all the way and if the delivery pipe is not correctly aligned unscrew the pump casing until the connectionisinthecorrectpositionbeforetighteningbyusing the ring nut N32 and the pin N33 supplied Ref 20144 When refitting the pump unit on the machine the stem must be at its highest point possible Insertthestemintotheconnectingrodandinsertthefixing pin N6 Refit the inspecti...

Page 31: ...rmer pag 38 U U Re circulation unit complete pa 40 V V R R S S Accessories pag 46 Z Z P P Complete pumping unit pag 44 Y Y Complete ZEUS LINER pag 34 Q Q Guns arm unit pag 41 W W O O Complete steering unit pag 31 Complete mechanical unit pag 42 X X 50l tank pag 36 Ed 001 12 2015 www larius eu ZEUS LINER 29 ...

Page 32: ...W h i t e p a g e i n t e n t i o n a l l y ...

Page 33: ...rew Screw Washer Base Nut Spring Wire stopper Pin Washer Screw 4555 4735 4841 330058 4737 3637 92038 4253 4736 5339 4739 Code Description Code Description 1 2 3 4 5 6 7 8 9 10 O O WARNING Always indicate code and quantity for each part required Ed 001 12 2015 www larius eu ZEUS LINER 31 ...

Page 34: ... 36 37 38 39 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 22 P P WARNING Always indicate code and quantity for each part required COMPLETE FRAME UNIT REF 4565 REF 4555 INCLUDED Ed 001 12 2015 www larius eu ZEUS LINER 32 ...

Page 35: ...mplete with control Compensation tube 1 4 15m rac M16x1 5 Complete spray gun support unit Fast Clean small Liner accessory Complete spray gun AT 250 Technical data plate 4565 4256 4463 4562 8042 4866 7043 32005 4865 4464 4824 7043 32005 4873 3637 34009 4868 4867 8371 4492 96030 4461 4869 4450 26020 4429 4490 95156 95096 4732 4566 4872 4265 4559 20450 95156 81033 95096 20537 4864 4873 18026 4448 48...

Page 36: ... 7 13 14 15 16 17 4 5 27 26 18 19 20 21 22 23 24 25 8 9 10 11 12 29 30 COMPLETE ZEUS LINER REF 4554 Q Q WARNING Always indicate code and quantity for each part required Ed 001 12 2015 www larius eu ZEUS LINER 34 ...

Page 37: ...asher Vibration damping pad 40x30 M8 Washer Screw Screw Zeus Liner reduction unit Warning tags 4554 4889 18392 4244 4887 1 4886 96031 34009 4888 1 4885 1 4435 96031 32032 4558 96080 4556 34009 5783 4557 20531 4416 4882 1 4883 4884 95158 54004 32005 81107 34009 69016 96031 4553 16656 16325 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Code Description Code Descr...

Page 38: ...Screw Elbow Union Valve Union Seal Complete suction output system 4895 18249 1 85014 18231 18249 18246 3637 96030 901568 4894 96030 32024 1 901568 20833 8375 30532 95032 96099 4834 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 R R WARNING Always indicate code and quantity for each part required Code Description Code Description Ed 001 12 2015 www larius eu ZEUS LINER 36 ...

Page 39: ...r 20l Tank Belt Screw Base Cover complet Complete suction output system 4890 4314 52017 4308 4309 4109 4064 4274 69014 4250 4111 16676 1 2 3 4 5 6 7 8 9 10 11 S S WARNING Always indicate code and quantity for each part required Code Description Code Description Ed 001 12 2015 www larius eu ZEUS LINER 37 ...

Page 40: ...rew Switch ON OFF Potentiometer Nut Washer Warning stickers 4896 91062 5933 30549 8042 32005 16850 1 2 3 4 5 6 T T WARNING Always indicate code and quantity for each part required Code Description Code Description Ed 001 12 2015 www larius eu ZEUS LINER 38 ...

Page 41: ...s Pos Complete box transformer Nut Washer Screw Transformer box 4845 8042 32005 91062 4846 1 2 3 4 U U WARNING Always indicate code and quantity for each part required Code Description Code Description Ed 001 12 2015 www larius eu ZEUS LINER 39 ...

Page 42: ... Base Valve Washer Screw Cable fastener Copper gasket Pressure label Warning stickers 4893 4891 18692 18689 33004 33005 56534 56535 16205 18627 96206 18614 4892 16400 32005 91062 18871 18684 18657 16854 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 V V WARNING Always indicate code and quantity for each part required Code Description Code Description Ed 001 12 2015 www larius eu ZEUS LINER 40 ...

Page 43: ...lat washer ø 16 Self locking nut M16 26011 26012 23444 4757 91062 26013 95083 26015 510026 8385 3637 32005 20539 95096 96080 26017 26972 95666 95013 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 W W WARNING Always indicate code and quantity for each part required Code Description Code Description GUNS ARM UNIT REF 26011 Note DEPENDING ON THE USE SELECT THE ARM HOISTING MECHANISM THAT IS SUITABLE TO...

Page 44: ...10 11 1 3 4 9 12 17 18 3A 32 3B 3A 7 8 3 20 27 30 31 24 35 37 33 26 29 4 36 23 29 22 37 21 5 2 25 6 34 19 WARNING Always indicate code and quantity for each part required Ed 001 12 2015 www larius eu ZEUS LINER 42 Plug extractor rif 20213 Earth cable rif 5010 ...

Page 45: ...9 30 31 32 33 34 35 36 37 38 Positioning spring Pump unit pivot Centring pin Ø 6X20 Guide bushing Scraper Screw M4X10 Inspection hatch Tin plate door Screw M8X20 Reduction unit cover Cover assembly Fixing ring Front sticker Rivet Ø 2 mm Plug Screw M4X10 Screw M6X10 Warning stickers Tightening ring Fixing ring Cylindrical pin 1 1 2 1 1 2 1 1 2 1 1 1 1 6 1 1 1 1 1 1 1 35144 30201 34009 20250 20251 2...

Page 46: ...NG UNIT Ed 001 12 2015 www larius eu ZEUS LINER 44 27 26 25 40 24 23 22 LABBRO 38 21 20 19 18 11 41 15 14 13 12 10 42 17 16 37 39 31 32 33 35 30 29 28 5 3 2 1 34 36 9 8 7 6 4 ZEUS Tightening pin Ref 20144 CORRECT FITTING CORRECT FITTING Complete intake tube and recirculation Ref 35161 ...

Page 47: ...t casing 67806 X0220 56Z EAR 148856 02 67806 X0220 A22Z Tightening ring nut Stuffing nut OR 3087 Accommodation ball seat See ball Elbow joint F F Gj 3 4 Suction fitting Jas M M Gc 3 4 M36x2 Seal sleeve Assembly float rigid Assembly the valve seat F Assembly the group see fund Assembly the stem Assembly cylinder Suction hose Assembly kit Ring seal top awards Ring male lower Pack lower packing 1 1 1...

Page 48: ... 1 4 35017 Art 4405 PEARLIZED REFLECTING PAINT DISTRIBUTION KIT PISTON GUNSTOCK FILTERS Code 11039 Green 30M Code 11038 White 60M Code 11037 Yellow 100M Code 11019 Red 200M Art 16802 FILTER 30 MESH Cod 11250 AT 250 1 4 Cod 11200 AT 250 M16x1 5 Z Z ACCESSORIES Code Description Ed 001 12 2015 www larius eu ZEUS LINER 46 ...

Page 49: ...C29 40 SFC29 60 SFC29 80 SFC31 40 SFC31 60 SFC31 80 SFC33 40 SFC33 60 SFC33 80 SFC39 40 SFC39 60 SFC39 80 SFC43 40 SFC43 60 SFC43 80 SFC51 40 SFC51 60 SFC51 80 TOP SPRAYING CLEAN UGELLO TOP SPRAYING CLEAN nozzles code TSC 7 20 TSC 7 40 TSC 9 20 TSC 9 40 TSC 11 20 TSC 11 40 TSC 13 20 TSC 13 40 TSC 13 60 TSC 15 20 TSC 15 40 TSC 15 60 TSC 17 20 TSC 17 40 TSC 17 60 TSC 19 20 TSC 19 40 TSC 19 60 TSC 21...

Page 50: ...mt Art 18064 10 mt Art 18065 15 mt ANTISTATIC HOSE 3 16 M16x1 5 pressure max 210 bar Art 6164 5 mt Art 55050 7 5 mt Art 35018 10 mt Code 147 HIGH PRESSURE GAUGE M16X1 5 Code 150 HIGH PRESSURE GAUGE GJ 1 4 Code 10156 SWIVEL CONNECTION FOR PLA 1 4 Code 10159 SWIVEL CONNECTION FOR PLA M16x1 5 Code 35185 PUMPING UNIT COMPLETE REPAIRING KIT Ed 001 12 2015 www larius eu ZEUS LINER 48 ...

Page 51: ... cm 100 PLA 1 4 BASE SUPER FAST CLEAN Art K11446 K11441 K11436 cm 240 180 130 PLA M16x1 5 BASE SUPER FAST CLEAN Art K11445 K11440 K11435 cm 240 180 130 Art 16780 TELESCOPIC PAINT ROLLER complete with n 1 Roller with extra long fiber n 1 Roller with long fiber n 1 Roller with medium fiber Flexible hose mt 2 3 16 M16x1 5 Ed 001 12 2015 www larius eu ZEUS LINER 49 ...

Page 52: ...AGON LINER SEMOVENTE LINE STRIPERS 23801CALOLZIOCORTE LECCO ITALY ViaAntonioStoppani 21 Tel 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius com VIKING LINER MANUFACTURER DIRECT LINE Tel 39 0341 621256 Fax 39 0341 621234 CUSTOMERS TECHNICAL SERVICE ...

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Larius Zeus Liner 25L, Operating And Maintenance Instruction Manual

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