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FIBROTOR VM.NC

TRANSLATION OF THE ORIGINAL

ASSEMBLY AND OPERATION MANUAL

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Summary of Contents for FIBRO FIBROTOR VM.NC

Page 1: ...FIBROTOR VM NC TRANSLATION OF THE ORIGINAL ASSEMBLY AND OPERATION MANUAL ...

Page 2: ......

Page 3: ...vice fibro de Tel 49 0 7134 73 243 Fax 49 0 7134 73 344 FIBRO GmbH All rights to this document are subject to the copyright of FIBRO GmbH This document may not be copied or reproduced either in full or in part without the prior written permission by FIBRO GmbH This document is intended only for the user of the described components and therefore may not be made available to uninvolved third parties...

Page 4: ...1 INTRODUCTION 1 1 DEFINITION FIBROTOR 4 50 ...

Page 5: ...AFETY INSTRUCTIONS 15 2 1 1 Due diligence of the operator 16 2 1 2 PERSONNEL REQUIREMENTS 17 2 2 Qualification of the personnel 17 2 3 Safety devices on the machine 18 2 4 Remaining risks 18 3 Technical description 19 3 1 General technical data 19 3 2 Electrical connections 19 3 3 Temperature ranges 19 3 4 Assembly units 20 3 4 1 Rotary table 20 3 4 2 Cam roller gearbox 20 4 Transport 21 4 1 Impor...

Page 6: ... guidelines 31 8 2 Customer service 31 9 Repair 33 9 1 Important safety guidelines 33 9 2 Maintenance work 34 9 2 1 Inspections 34 9 2 2 Maintenance cleaning 34 9 3 Long term lubrication 35 9 3 1 Repair 35 10 Shutdown 37 10 1 Important safety guidelines 37 10 2 Temporary shutdown 37 10 3 Permanent shutdown 38 11 Disassembly and disposal 39 11 1 Important safety guidelines 39 11 2 Disposal of compo...

Page 7: ...1 INTRODUCTION 1 1 DEFINITION FIBROTOR 7 50 Index of figures Fig 1 Personal protective clothing 16 Fig 2 Name plate 19 Fig 3 Worm gearbox 20 Fig 4 Transporting boxes 23 ...

Page 8: ...1 INTRODUCTION 1 1 DEFINITION FIBROTOR 8 50 ...

Page 9: ...the relevant documentation Observing the maintenance instructions The rotary table may only be used as intended Only methods and procedures described in this manual may be used 1 3 Improperuse Any use that does not comply with the intended use of the rotary table is considered a misuse and is prohibited The rotary table may not be subjected to loads above its maximum load limits As a matter of pri...

Page 10: ... component assemblies are available if the structure is to be extended The rotary table may also be used as a built in table 1 5 1 Bearing The bearing for the table top is large and is both axially and radially pretensioned In order to absorb large tilting moments e g when the table top is in a vertical position the additional component assembly reinforced table top bearing is available 1 5 2 Midd...

Page 11: ...pe of delivery This manual describes the operation of the machine and contains important information about its intended use This manual is addressed especially to the personnel that has been trained and authorised for operating and servicing the machine A copy of this manual must be stored and made continuously available at the operating site of the machine and everyone assigned to work on or with...

Page 12: ...y damage The safety instructions related to warnings about injuries are emphasised with the help of a code chart containing a warning triangle and a signal word The respective text describes the type of hazard its source the means of prevention and the consequences of disregarding the safety instruction The general instructions or those related to possible property damage are designated with a cod...

Page 13: ...iate interruption of all motion processes by activation of an emergency stop button Protective equipment Technical equipment on the machine whose purpose is to guarantee its safety Safety instruction Instruction in manuals and handbooks related to possible physical injuries Safety information Information about the safe operation of the machine ...

Page 14: ...1 INTRODUCTION 1 8 DEFINITIONS OF TERMS FIBROTOR 14 50 ...

Page 15: ...other machines FIBRO GmbH has no control over the intended use of the machine The operator is responsible for the safety devices for operation of the machine Operation without safety devices is prohibited The operator is responsible for the safe operation and the information that is necessary for the operation The rotary table may not be used in any way that deviates from the instructions in this ...

Page 16: ...applicable documents must be always available in a complete and good legible condition at the operation site of the rotary table It must be ensured that all persons who have to perform activities on the rotary table can consult the manual at any time The rotary table is operated and maintained by specially trained and authorised personnel Personnel are familiar with the manual and especially the s...

Page 17: ...y table only under the supervision of an experienced and trained person in addition to the manual observe also the operating instructions for work safety and accident prevention issued by the operator inform the operator or the supervisory personnel about any malfunctions inform immediately the respective managers about any changes in the rotary table which can affect its safety 2 2 Qualification ...

Page 18: ...autions such as for example protective grids jog mode two hand operation emergency stop button etc must be taken Do not reach in the path of motion Danger of crushing Explosive atmospheres The rotary table is not designed for operation in an explosive atmosphere Operation in explosive atmosphere or the processing of inflammable substances can lead to explosion The operator must take all necessary ...

Page 19: ...________________________________________ Fig 2 Name plate For all questions and orders the data on the name plate must be provided Number Type Year of manufacture 3 2 Electrical connections Operating voltage Motor dependent see the technical specification Control voltage Motor dependent see the technical specification Brake voltage Motor dependent see the technical specification 3 3 Temperatureran...

Page 20: ...ms see Chapter 16 annex 3 4 2 Cam roller gearbox The operation is generated from the drive motor via a gearbox and cam drive to the table top The direction of rotation can optionally be to the left or right The rotary table can swing between the positions by a change in the direction of rotation on the drive motor Cam rollers Operating curve Table top ______________________________________________...

Page 21: ...ng boxes Tilted loads If the centre of gravity is disregarded a load can tilt The rotary table must be positioned so that the load can be in equilibrium Always take into consideration the centre of gravity when fastening the transport means Secure the load against tilting Injuries from tilted loads Unsecured rotary table The rotary table can turn or become displaced from the linear axis depending ...

Page 22: ... the International Plant Protection Convention IPPC The packaging materials must be either reused or properly disposed of in accordance with the country specific regulations 4 4 Transportdamages The shipment must be inspected for completeness and transport damages immediately after the delivery If damage is found on the packaging that indicates possible damage to the content the content must be al...

Page 23: ...portlocks The rotary table can be transported as an individual device without separate transport locks In the case of combination layouts transport locks according to the supplementary sheet must be used 4 7 1 Unpacking and transporting of the rotary table 1 Unpack the rotary table and make it freely accessible on all sides 2 Inspect the rotary table for damage during the transport 3 Verify the en...

Page 24: ...x while observing the safety instructions and transport regulations 4 8 Return shipping All parts which are forwarded to the manufacturer for repair must be securely packaged for the return shipping The air vent screws of the gear boxes must be closed in order to prevent oil leakage The electronic components must be always transported in antistatic packaging The transport locks must be re attached...

Page 25: ...ly site is suitable for the operational weight including the superstructural parts of the client and the tools the expected loads torques and moments of inertia have been taken into consideration the assembly site has been isolated with a signal strip the assembly site has been marked with danger signs only authorised persons have access to the work area and no other persons could be endangered by...

Page 26: ...nds or fingers Lower the machine carefully and place Remove the transport belts The type and positions of the connections must be taken from the dimensional drawing and the electric diagram in the appendix The information regarding the type size and other data for pneumatic hydraulic water and electrical connections must be taken from the diagrams and drawings enclosed in the appendix Check functi...

Page 27: ...l inspection of the rotary table has to be performed Hereby it is necessary to check and make sure that the safety devices are operational there are no damages on the rotary table there are no foreign bodies tools or other objects on the machine all supply facilities are connected and operational Prior to the return to operation a test run must be performed 6 2 1 Test run The test run is performed...

Page 28: ...7 OPERATION 6 2 PRIOR TO THE COMMISSIONING FIBROTOR 28 50 ...

Page 29: ...informed prior to starting the rotary table about the correct behaviour in the event of accidents the operation is performed only by persons who have been trained instructed and authorised for that These persons must know this manual and proceed according to it the rotary table is used deployed only in accordance with its intended use see Chapter 1 2 Intendeduse on page 9 during power up and opera...

Page 30: ...0 7 4 FUNCTIONAL SEQUENCES FIBROTOR 30 50 ...

Page 31: ...be secured The repairs must be performed by FIBRO personnel only The use of unauthorised personnel can lead to injuries resulting from incorrect action 8 2 Customerservice If you need assistance from our customer service please provide the following data Serial number according to the name plate Description of the occurring fault The point in time and the circumstances of the occurred fault The pr...

Page 32: ...9 REPAIR 8 2 CUSTOMER SERVICE FIBROTOR 32 50 ...

Page 33: ...s must be always replaced with new ones All prescribed tightening torques must be adhered to exactly as specified Failure of unapproved spare parts can cause injuries Missing safety devices Under certain circumstances safety devices may have to be removed when maintenance work is performed The removed parts must be reassembled immediately after completing the maintenance work The protection functi...

Page 34: ...pply sources must be also turned off Injuries when the power supply is turned on 5 steps for securely turning off the electric power supply Turn off the main switch disconnect all sides Secure the main switch against re starting Check for absence of voltage Ensure the grounding of all sides Cover any live neighbouring parts After the work has been completed the shut down must be in cancelled in th...

Page 35: ... overhaul of the device Contact our customer service in this regard It is recommendable to thoroughly clean the gearbox when changing the lubricant Synthetic and mineral lubricants must not be mixed with each other In the case of ambient temperatures below 20 C and above 60 C rotary shaft seals with special material quality must be used In the case of external reservoirs observe their lubrication ...

Page 36: ...9 REPAIR 9 3 LONG TERM LUBRICATION FIBROTOR 36 50 ...

Page 37: ...Unauthorised personnel Personnel that has not been properly trained does not have the authorisation to take the machine out of operation The shutdown must only be performed by trained personnel that has been authorised for performing the respective activities The use of unauthorised personnel can lead to injuries resulting from incorrect action 10 2 Temporary shutdown For the temporary shutdown Tu...

Page 38: ... 10 3 Permanentshutdown For permanent shutdown and decommissioning Turn off the machine in a proper manner Secure the machine against unintentional restarting Put a warning sign on the machine that shows clearly that it is permanently out of operation ...

Page 39: ...not stand under suspended loads The auxiliary personnel may act only on instructions by the specialised personnel During the transport the safety measures for the transport should also be observed Disregarding the safety measures can lead to serious injuries The auxiliary personnel of the operator must strictly adhere to the instructions of the FIBRO personnel and observe the safety instructions T...

Page 40: ...l and regional laws and guidelines Attention must be paid to the environmentally compatible disposal of the process consumables The local regulations regarding the proper waste recycling or removal must be observed The local authorities provide information about the disposal and collection depots The machine consists of Iron steel Aluminium Grey cast iron Brass Copper motors and electric lines Pla...

Page 41: ...tion is available Address all written enquiries to FIBRO GmbH Rotary Table Division Weidachstrasse 41 43 D 74189 Weinsberg rtservice fibro de All FIBRO representation offices worldwide can be found under www fibro de 12 2 Spare parts Spare parts must meet the technical requirements specified by FIBRO GmbH By ordering original spare parts from FIBRO GmbH you are assured that these requirements will...

Page 42: ...photos or sketches Quantity of the spare parts needed Please address your spare parts order to FIBRO GmbH Rotary Table Division Weidachstrasse 41 43 D 74189 Weinsberg rtservice fibro de All FIBRO representation offices worldwide can be found under www fibro de Upon receipt of the spare parts delivery Check that the right number of parts has been delivered and that they are all correct and in good ...

Page 43: ... VII Part B of this guideline The incomplete machine also meets the requirements of Directives 2014 35 EU regarding electrical equipment and 2014 30 EU regarding electromagnetic compatibility We undertake to submit via our documentation department the special documents for the incomplete machine to the market supervisory authorities upon justified request The incomplete machine must not be put int...

Page 44: ...13 DECLARATION OF INCORPORATION 13 1 DECLARATION OF INCORPORATION FIBROTOR 44 50 ...

Page 45: ...Holding brake 10 Hydraulic diagram 10 Hydraulic oil 40 I Inspection 34 Installation requirements 25 Intended use 9 Interim storage 22 L Linear axis 21 Load suspension devices 21 23 Long term lubrication 35 Lubricants 35 M Main switches 33 37 Maintenance cleaning 34 Maintenance work 35 Measuring system 11 Moments of inertia 25 N Name plate 19 31 42 O Offset gearbox 35 Operating curve 20 Operating m...

Page 46: ...39 Service and spare parts 41 Service life 35 Service number 31 41 Servo motor 20 Shipping by sea 22 Shutdown 37 38 Spare parts 33 41 42 Spare parts ordering 42 T Technical Data 19 Test run 27 Transport 15 21 23 24 39 Transport damages 22 23 42 Transport locks 21 22 24 Transport regulations 24 26 U Unauthorised changes 18 Unpacking the machine 23 W Warranty 11 Worm gearbox 20 ...

Page 47: ...15 PERSONAL NOTES 15 1 NOTES FIBROTOR 47 50 15 Personal notes 15 1 Notes ...

Page 48: ...15 PERSONAL NOTES 15 1 NOTES FIBROTOR 48 50 ...

Page 49: ...16 ANNEX 16 1 OTHER DOCUMENTS FIBROTOR 49 50 16 Annex 16 1 Other documents Technical specification Dimensional drawing s Connection diagram ...

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