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20 

Troubleshooting 

NOTICE 

Service on this or any other Lang Manufacturing appliance must be 
performed by qualified personnel only. Consult your authorized service 
agent directory or call the factory at 1-800-807-9054, or visit our website at 

WWW.STAR-MFG.COM

 for the service agent nearest you. 

 

WARNING 

BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS 
APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE 
RECEPTACLE.  BEFORE REPLACING ANY PARTS, DISCONNECT THE 
UNIT FROM THE ELECTRIC POWER SUPPLY. 

 

CAUTION 

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY 
LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY 
INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL 
VOID ALL WARRANTIES. 

 

 
Troubleshooting is not an exact science. Several factors may play a part in why your machine is not 
operating correctly. The following symptoms are a general idea of what may be causing the malfunction 
and should not be considered the complete answer to the situation that you have with your machine. Here 
are some of the possible problems you may encounter and possible solutions to those problems. 
If the information does not assist you in correcting the problem, contact the nearest Lang service 
representative or Star Manufacturing International.  
 
Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items to be 
checked. 
To test for a possible cause, refer to the TEST section and locate the Possible Cause then refer to test to 
identify test procedures

Symptom Possible 

Cause 

Test 

Controller will not come 
on. 

Griddle not plugged in 
Control power not connected 
No power at plug 

Check power cord connection 
Check connection of the pin 
connector on the control 
Verify plug has power. 

All griddle sections spark 
but none will light. 

Gas supply not connected or turned 
on. 
Gas supply not purged of air. 

Check gas connections and gas 
valve 
Try Ignition sequence again 

A section sparks but will 
not light 

Gas valve failed 
Spark module, valve output failed 
Spark probe misaligned 
Sparking away from spark probe. 
 

Apply 120-volts to valve and 
listen for solenoid actuation. 
Check voltage between wires 
connected to valve after heat call 
and while igniter is sparking 
(should be 120-volts) 
Visually inspect spark probe 
Visually inspect spark probe 

One section does not 
spark 

Main Connector on spark module 
not plugged in properly 
Heat call (power from controller) not 
reaching spark module 
Spark Module Failed 

Verify connection 
Check wiring 
Replace module 

Summary of Contents for 224Z

Page 1: ...al 10 Sunnen Drive St Louis MO 63143 3800 Part Number 2M W359 Ph 314 781 2777 Fax 314 781 2714 Rev C WWW STAR MFG COM October 29 2007 Installation Operation and Maintenance Instructions Gas Griddle Mo...

Page 2: ...RK WITH ELECTRICITY IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES NOTICE The data plate is on top of the...

Page 3: ...SE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THAT THE USER SMELLS GAS THIS INF...

Page 4: ...PAGE Safety 2 Table Of Contents 4 Equipment Description 7 Unpacking 9 Installation 10 Initial Start Up 13 Operation 14 Cleaning Procedures 19 Troubleshooting 20 Exploded View 22 Parts List 23 Wiring D...

Page 5: ...components such as a vent hood grease extractors fire extinguisher systems must conform to their applicable National State and locally recognized installation standards WARNING THIS APPLIANCE IS EQUI...

Page 6: ...r in contact with stainless steel surfaces longer than 10 minutes Longer contact can cause corrosion NOTICE Service on this or any other Lang Manufacturing appliance must be performed by qualified per...

Page 7: ...can be set between 400 F 200 C and 550 F 288 C in 5 increments The minimum temperature value can be set between 100 F and 175 F in 5 increments The controls reaction to changes in temperature is also...

Page 8: ...PLIED 272Z 72 INCHES 162 000 162 000 ONE 3 4 NPT 115 VOLT 2 SUPPLIED SPECIFICATIONS AND INFORMATION GRILL SURFACE OVERALL CLEARANCE FROM NON COMBUSTIBLE SURFACES MODEL NUMBER WIDTH DEPTH SQUARE INCHES...

Page 9: ...nded location as practical The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways Un crating The griddle will arrive completel...

Page 10: ...contact is made with the threaded nut at the top of the receiver tube Screw the leg counter clockwise until it is hand tight Tighten the setscrew on the receiver tube one per leg WARNING THIS APPLIANC...

Page 11: ...to the manifold The pressure in the manifold of the appliance should be tested with a manometer and the regulator adjusted for proper pressure with the appliance operating at full fire A 1 8 inch NPT...

Page 12: ...ody 10 Insert the new spring from the conversion kit and install the adjustment screw over it 11 Place the regulator pressure range sticker over the existing pressure range sticker 12 Place caution st...

Page 13: ...enter a lock out situation and the controller must be cycled off and then back on Once the burners ignite the griddle will automatically preheat the griddle to its default temperature of 125 F 52 This...

Page 14: ...eter and or return to normal operation Starting the Griddle Press the Power button The control will conduct a self test then display Control ready At this time the ignition sequence will begin Each bu...

Page 15: ...ow buttons for five seconds If a user access code as been set the display will prompt for the access code now If not it will prompt for an L or R arrow button this will scroll through one of ten Manag...

Page 16: ...ER If EDIT is selected and no Day Parts currently exist the control asks if a new Day Parts is to be added Use the UP or DOWN to toggle between YES and NO then press ENTER If YES is selected the contr...

Page 17: ...an unsafe condition may exist Alarm Description Test Slow Warm Up Griddle takes to long to get to operating temperature Verify Main Burner ignition Spark Gap Spark Module Wiring between Spark Module a...

Page 18: ...e Left arrow Down arrow Enter Once code is confirmed press Enter to save Reset Factory Defaults This setting when activated will reset all settings back to the configuration that left the factory It m...

Page 19: ...he griddle with a thin film of oil to prevent rusting Clean the exterior of the appliance with hot water and a mild detergent to maintain a gleaming appearance Re season the griddle plate after each c...

Page 20: ...orrecting the problem contact the nearest Lang service representative or Star Manufacturing International Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the...

Page 21: ...ections sparks but does not light Failed Probe Griddle Overloading Verify Main Burner ignition Verify Gas Pressure Verify Temperature Probe operation Review Griddle Loading Controller prompts Section...

Page 22: ...iption 141 701 Wire Harness 1 GG Short harness plugs on the module works in lanes 3 and 4 141 701 Wire Harness 2 GG Middleharness plugs on the module works in lanes 2 and 5 141 703 Wire Harness 3 GG L...

Page 23: ...1 MANIFOLD ASSY 2 224Z NAT ZC LP 22 K9 141 156 3 2 VALVE SHIELD 224Z NAT ZC LP 23 2V 80502 04 2 SOLENOID VALVE 120VAC 1 2PIPE 224Z NAT ZC LP 24 K9 141 156 1 2 VALVE MOUNT BASE 224Z NAT ZC LP 25 K9 141...

Page 24: ...Z 18 K9 141 181 3 BAFFLE UNDER BURNER 236Z 20 2V 80501 04 1 GAS REG 3 4X3 4 CLS I 236Z 21 K9 141 157 3 1 MANIFOLD ASSY 3 236Z 22 K9 141 156 3 3 VALVE SHIELD 236Z 23 2V 80502 04 3 SOLENOID VALVE 120VAC...

Page 25: ...248Z NAT 248 NATSC 248Z LPSC 20 2V 80501 04 1 GAS REG 3 4X3 4 CLS I 248Z NAT 248 NATSC 2V 80501 05 1 GAS REG 3 4X3 4 CLS II 248Z LPSC 21 K9 141 157 4 1 MANIFOLD ASSY 4 248Z 22 K9 141 156 3 4 VALVE SHI...

Page 26: ...2V 80501 04 1 GAS REG 3 4X3 4 CLS I 260Z 21 K9 141 157 5 1 MANIFOLD ASSY 5 260Z 22 K9 141 156 3 5 VALVE SHIELD 260Z 23 2V 80502 04 5 SOLENOID VALVE 120VAC 1 2PIPE 260Z 24 K9 141 156 1 5 VALVE MOUNT BA...

Page 27: ...TBE UNON 3 8CC 1 2 272Z 27 2C 20102 12 12 SCRW PHD ST 10 32X3 8 PLTD T23 272Z 28 K9 141 152 6 SPARK MODULE MOUNT 272Z 29 2C 20102 04 12 SCRW PHD ST 8 32X 5 PLTD 272Z 30 2J 80300 17 6 SPRK IGN CNTRL 14...

Page 28: ...7 6 5 4 3 2 1 SPARK MODULE SEC 1 SEC 2 POWER IN L1 N TEMPERATURE CONROLLER HEAT OUT SEC 3 SEC 4 SEC 5 SEC 6 SEC 7 SEC 8 1 2 3 4 5 6 7 8 VIEW FROM FRONT OF BOARD SPARK SENSE VALVE SECTION ONE SHOWN ALL...

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