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4-6

F-1049-0421 

OPERATION AND MAINTENANCE

TABLE OF CONTENTS

Field Operation - Three Point 

Hitch Type

1. Lower the Zone Commander to the ground and pull it 

a few feet at the approximate desired depth.

2. Check for front-to-rear levelness. Level the frame by 

adjusting the three-point hitch top arm until the frame 
is level relative to the ground.

3. Set the depth by adjusting the gauge wheels. For 

stability, it is important that the gauge wheels are 
always in contact with the soil. Adjust the gauge 
wheels as follows:
a. Loosen the keeper nut on the adjustable top link.
b. Shorten the top link to shallow up the Zone 

Commander, lengthen the link to allow the Zone 
Commander to run deeper.

c. Snug up the top link keeper nut.

4. Always lift the Zone Commander completely out of 

the ground before turning or backing to prevent 
shank or coulter damage or damage to their 
respective mounting brackets.

5. Reduce speed at field ends, raise the Zone 

Commander out of the ground, and assist turning by 
using the wheel brakes, if necessary.

6. After a few hours of initial operation, check all cap 

screws for tightness. Tighten any loose cap screws.

7. Coulters should be adjusted to operate only deep 

enough to be in firm soil and cut the residue. 
Generally, the harder the soil, the less pressure 
should be used on the coulters. Adjust the single 
coulters by loosening the coulter mount U-bolts, 
sliding the coulter up or down as needed. Re-tighten 
the coulter mount making sure the coulter standard 
tube is square with the Zone Commander frame.

Wheel Bearing Maintenance

1. Check wheel bearings and coulter bearings 

occasionally for excessive end play. To correctly 
replace the wheel bearings:

2. Place the frame on blocks or stands sufficient to lift 

the tire clear of the ground.

3. Remove the hub cap, cotter pin, slotted nut, and 

washer.

4. Remove the hub. Clean and inspect the bearings and 

hub cavity. Replace any worn or defective parts.

5. Repack the bearings using a high-quality wheel 

bearing grease.

6. Replace the hub with a new seal and inner bearing in 

place.

7. Install the outer bearing cone, washer, and slotted 

nut.

8. Tighten the slotted nut while rotating the hub until 

there is a slight resistance to wheel rotation. Back the 
slotted nut off one notch until the wheel rotates freely 
without end play.

9. Install a new cotter pin and the hub cap.
10. Wheel bearing maintenance should be performed at 

the beginning of every season of use.

Coulter Spring Adjustment

No spring adjustment is necessary on the coulters. All 
adjustments were made before shipping at the factory. 
Initial operating force to move coulter upwards is 540 
pounds. The preload has proved to be more than 
adequate for most conditions.

CAUTION

Lubrication

IMPORTANT

Items with grease zerks are listed in the illustrated 
parts book.

1. Grease coulter hub and swivel mount casting after 

twenty hours of use.

Storage

1. The service life of the Zone Commander will be 

extended by proper off-season storage practices. 
Before storing, complete the following procedures:

2. Completely clean the unit.
3. Inspect the machine for worn or defective parts. 

Replace parts as needed to avoid delays the 
following season.

4. Repaint all areas where the original paint film is worn 

off.

5. Grease all exposed metal surfaces of shanks, points, 

and coulters.

6. Lubricate as suggested in 

“Lubrication” on 

page 4-6

.

7. Store the unit in a shed or under a tarpaulin to protect 

it from the weather. The ground tools and tires 
should rest on a board or other device to keep them 
out of the soil.

Any attempt to make coulter force greater than 
factory setting may contribute to premature 
failure of parts and warranty shall be null and 
void.

Summary of Contents for Brillion 2512 Zone Commander

Page 1: ...NITS SHIPPED AFTER DECEMBER 1 2020 SN 25M201237 AND ABOVE PREVIOUS UNITS SHOULD REFERENCE F 1040 0320 Operators Manual LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 42...

Page 2: ...1 2 F 1049 0421 Manuals for the 2512 Zone Commander F 1048 2512 Zone Commander Parts Manual F 1049 2512 Zone Commander Operators Manual F 1076 Caddy Parts Manual ONLY...

Page 3: ...ng 2 10 3 Assembly Instructions Specific Dangers and Warnings 3 1 Assembly Preparation 3 2 Jackstand Installation 3 2 SMV Bracket Installation 3 2 Shank Assembly 3 3 Coverboard Installation 3 7 Right...

Page 4: ...ii F 1049 0421 TABLE OF CONTENTS...

Page 5: ...our equipment before using it and describes adjustments needed Gives practical advice for the care and maintenance of your Landoll equipment Drawings in this section locate adjustment points on the eq...

Page 6: ...y decals for the implement 2 Keep these signs clean so they can be observed readily It is important to keep these decals cleaned more frequently than the implement Wash with soap and water or a cleani...

Page 7: ...enance Safety 1 Understand the procedure before doing the work Use proper tools and equipment 2 Make sure all moving parts have stopped 3 Do not make adjustments or lubricate implement while it is in...

Page 8: ...h rating equal to or greater than the gross weight of towed machinery which is 10 100 pounds minimum in accordance with ASAE S338 2 specifications If two or more implements are pulled in tandem a larg...

Page 9: ...E WHEEL 2512F 7 30 7 FOLDING 1 5 1 150 IN RIGID CT 2 24 IN WING 167 13 11 10 422 W 2 GAUGE WHEEL 2512F 8 30 8 FOLDING 1 6 1 180 IN RIGID CT 2 24 IN WING 197 16 5 11 559 W 2 GAUGE WHEEL 2512F 9 30 9 FO...

Page 10: ...d Rating Inflation Pressure Psi Max Caddy STD IF 320 70R15 144 70 psi Caddy HD VF 385 65R22 5 163 70 psi Gauge Wheels IF280 70R15 134 64 psi Gauge Wheels 20 5 X 8 0 X 10 D 70 psi Recommended Torque Sp...

Page 11: ...0 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9...

Page 12: ...t be used on grade 8 capscrews Use value in if using prevailing torque nuts Parker Brand Fittings Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25...

Page 13: ...STANDARD SPECIFICATIONS F 1049 0421 2 5 TABLE OF CONTENTS Shank Mounting Dimensions Rigid Figure 2 3 4 Shank Spacing 9 3 4 30 12 1 2 12 1 2 44 1 4 TRANSPORT WIDTH 149 9 3 4 30 15 30 30 15...

Page 14: ...2 6 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Figure 2 4 5 Shank Spacing 30 TRANSPORT WIDTH 136 30 9 3 4 30 30 9 3 4 44 1 4 30 30 30 30...

Page 15: ...STANDARD SPECIFICATIONS F 1049 0421 2 7 TABLE OF CONTENTS Figure 2 5 6 Shank Spacing 30 30 15 15 30 30 30 30 12 1 2 30 30 12 1 2 9 3 4 9 3 4 44 1 4 TRANSPORT WIDTH 161...

Page 16: ...2 8 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Figure 2 6 7 Shank Spacing 30 30 30 30 30 30 9 3 4 9 3 4 44 1 4 TRANSPORT WIDTH 190 30 30 30 30 30 30...

Page 17: ...STANDARD SPECIFICATIONS F 1049 0421 2 9 TABLE OF CONTENTS Figure 2 7 8 Shank Spacing 30 30 30 30 30 30 12 12 44 TRANSPORT WIDTH 223 9 9 30 30 30 30 30 30 15 15...

Page 18: ...2 10 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Shank Mounting Dimensions Folding Figure 2 8 Folding 7 Shank Spacing 30 30 30 30 30 30 30 30 30 30 30 30 48...

Page 19: ...STANDARD SPECIFICATIONS F 1049 0421 2 11 TABLE OF CONTENTS Figure 2 9 Folding 8 Shank Spacing 30 30 30 30 30 30 30 30 30 30 30 30 15 15 12 48 12...

Page 20: ...2 12 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Figure 2 10 Folding 9 Shank Spacing 30 30 30 30 30 30 30 30 48 30 30 30 30 30 30 30 30...

Page 21: ...STANDARD SPECIFICATIONS F 1049 0421 2 13 TABLE OF CONTENTS Figure 2 11 Folding 10 Shank Spacing 30 48 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 15 15 12 12...

Page 22: ...2 14 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Figure 2 12 Folding 11 Shank Spacing 30 48 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30...

Page 23: ...STANDARD SPECIFICATIONS F 1049 0421 2 15 TABLE OF CONTENTS Figure 2 13 Folding 12 Shank Spacing 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 15 15 12 12 48...

Page 24: ...2 16 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Figure 2 14 Folding 13 Shank Spacing 30 48 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30...

Page 25: ...STANDARD SPECIFICATIONS F 1049 0421 2 17 TABLE OF CONTENTS Figure 2 15 Folding 14 Shank Spacing 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 48 12 12 15 15...

Page 26: ...2 18 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS Figure 2 16 Folding 15 Shank Spacing 30 48 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30...

Page 27: ...STANDARD SPECIFICATIONS F 1049 0421 2 19 TABLE OF CONTENTS Figure 2 17 Folding 16 Shank Spacing 30 48 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 15 15 12 12...

Page 28: ...2 20 F 1049 0421 STANDARD SPECIFICATIONS TABLE OF CONTENTS NOTES...

Page 29: ...g Zone Commander use different size bolts Specific Dangers and Warnings DANGER DANGER DANGER WARNING In the event a shank trips and does not release do not attempt to release the shank Contact your La...

Page 30: ...and left hand designations The left hand Wing Rest Plate Stops slope down toward the left and the right hand Wing Rest Plate Stops slope down toward the right See Parts Manual for Rest Wing Weldments...

Page 31: ...rear of machine using u bolt and 5 8 11 flange head serrated nuts See Figure 3 3 2 Attach SMV emblem to top of SMV mounting bracket using 1 4 20 x 1 hex head cap screws flat washers and hex lock nuts...

Page 32: ...3 4 F 1049 0421 ASSEMBLY INSTRUCTIONS TABLE OF CONTENTS Table provided for general use NOTES...

Page 33: ...g holes There is approximately a 2 differential between holes The two lower holes will allow for deeper working depths 16 to 20 The upper two holes will allow for higher shank point loads That is to s...

Page 34: ...TRIP HEIGHT EXPOSES THIS MACHINE TO DAMAGE THAT MAY LEAD TO PERSONAL INJURY OR DEATH DANGER SETBACK OPTION 227245 3 4 Winged Chrome Cap 7 Point 227221 3 4 Plain Chrome Cap 2 Point CLAMP WELDMENT The...

Page 35: ...gure 3 5 Auto Reset Shank Clamp Hydraulic MULTIPLE POINTS AVAILABLE SEE PARTS MANUAL FOR DETAILS SETBACK OPTION COVERBOARD KIT OPTIONAL A A B B C C CLAMP WELDMENT WEARSTRIP SHANK LEG SHOWN 1 1 4 PARAB...

Page 36: ...RUCTIONS TABLE OF CONTENTS Figure 3 6 RSB Shank Clamp A B C C A B CLAMP WELDMENT SHANK LEG SHOWN 1 1 4 STRAIGHT MULTIPLE POINTS AVAILABLE SEE PARTS MANUAL FOR DETAILS WEARSTRIP WEARSTRIP BRACKET SPRIN...

Page 37: ...ter Assemblies 1 Assemble coulter adjustment tube to coulter assembly using roll pins 1 2 x 4 and 5 16 x 4 Assemble the coulter stop to the coulter adjustment tube using 1 2 x 4 screw and nut See Figu...

Page 38: ...3 10 F 1049 0421 ASSEMBLY INSTRUCTIONS TABLE OF CONTENTS Figure 3 8 Coulter Assembly RH ASSEMBLY LH ASSEMBLY EXPANDED VIEW RIPPLED BLADE PYRAMID BLADE SMOOTH BLADE...

Page 39: ...LH GAUGE PLATE CONTROL SHOULDER PIN ROLL PIN TOP LINK LOCKNUT 3 4 10 RH GAUGE PLATE CONTROL BOLT 5 8 11 X 2 LOCKNUT 5 8 11 ARM GAUGE MOUNT MOUNT GAUGE WHEEL LOCKNUT 1 1 4 7 SHOULDER PIN 2 X 9 375 BUSH...

Page 40: ...GAUGE MOUNT GAUGE WHEEL ASSEMBLY VERTICAL MOUNT TIRE WHEEL ASSEMBLY DEPTH GAUGE DECAL LOCKNUT 7 16 14 DEPTH GAUGE BOLT 7 16 14 X 4 HUB SPINDLE ASSEMBLY LOCKNUT 5 8 11 ARM GAUGE MOUNT BOLT 5 8 11 X 2 R...

Page 41: ...control module is set so that the 4 pin connector faces the right side of the machine IMPORTANT Make sure lights are positioned for maximum visibility from the rear 1 Install the LED Warning Light Ha...

Page 42: ...RACKET AMBER LAMP AG FLASHER CONTROL MODULE FLAT WASHER 1 4W LOCKNUT 1 4 20 LOCKNUT 1 4 20 FLAT WASHER 1 4W REAR WARNING LIGHTS HARNESS LOCKNUT 1 4 20 BOLT 1 2 13 X 1 1 2 LOCKNUT 1 2 13 WARNING LAMP B...

Page 43: ...1 3 4 5 6 7 2 GROUND WORK LAMPS LEFT FLASHING TURN STOP LAMPS RIGHT FLASHING TAIL LAMPS SWITCHED POWER 12 V CIRCUIT TURN 2 PIN TOWER 1 BLACK LEFT TURN WHITE GROUND BROWN TAIL LIGHT YELLOW LEFT TURN GR...

Page 44: ...3 13 Hydraulic Reset Option General Components ACCUMULATOR PRESSURE REDUCTION VALVE HOSE WRAP BALL VALVE CLAMP PLATE COVER LH HOSE CLAMP MOUNT BRACKET RH HOSE CLAMP MOUNT BRACKET HOSE CLAMP HOSE CLAMP...

Page 45: ...on the Closer Pivot Mount in the upper two holes of the shank Closer Platform Spring Set Up Instructions For operating depths of 14 or less place both spacers between the Rear Spring Keeper and the Ro...

Page 46: ...3 18 F 1049 0421 ASSEMBLY INSTRUCTIONS TABLE OF CONTENTS Table provided for general use NOTES...

Page 47: ...straighten a bent shank mount Contact a Landoll dealer or Landoll Company LLC immediately for assistance Never allow anyone to ride on the Zone Commander at any time Allowing a person to ride on the Z...

Page 48: ...lines to the tractor will keep them out of harms way The ball valve between the pressure reduction valve manifold and the machine system needs the be turned OFF during field operation The ball valve s...

Page 49: ...her Category IIIN CAT III and CAT IVN 2512 Folding Models come with CAT IVN ONLY See Figure 4 1 b Attach top link after connecting lower lift arms Raise parking stands into clamps or remove them on ri...

Page 50: ...ITCH USED WITH 3 4 5 NARROW FRAMES CAT IV NARROW HITCH USED WITH 7 8 9 FOLDING FRAMES 4 5 6 7 STANDARD FRAMES CAT III HITCH USED WITH 3 4 5 NARROW FRAMES CAT III HITCH USED WITH 7 8 9 FOLDING FRAMES 4...

Page 51: ...ts of hydraulic oil required recheck the tractor fluid level to make sure it is within proper operating limits 4 The hydraulic fold system is equipped with restrictors in the rod end of cylinders to p...

Page 52: ...ft the tire clear of the ground 3 Remove the hub cap cotter pin slotted nut and washer 4 Remove the hub Clean and inspect the bearings and hub cavity Replace any worn or defective parts 5 Repack the b...

Page 53: ...le in pull brackets Implement not level Adjust top 3 point link UNIT BOUNCES OR NOT WORKING AT UNIFORM DEPTH Gauge wheels not set at correct depth Adjust gauge wheels to correct depth Gauge wheels not...

Page 54: ...5 2 F 1049 0421 TROUBLESHOOTING GUIDE TABLE OF CONTENTS NOTES...

Page 55: ...ding Shank Mounting Dimensions ECN 46468 Added Depth Gauge and Decal Added Hose Mount Plate Extension ECN 46650 Updated Warning Light Bracket Gusset Frame Braces Added Closer Platform and Features 01...

Page 56: ...cilities 2512 Zone Commander Operators Manual Re Order Part Number F 1049 LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2021 Landoll...

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