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22

Maintenance

Burner Troubleshooting

Millivolt Check

This machine has a thermopile self-powered combina

-

tion gas control. Before checking the millivolt system, 

the following operations should be performed and 

observations made:
1.  Inspect system for proper wiring.
2. The switch leads and all wire connections should   

be cleaned and tightened to eliminate all

 

unnecessary resistance.

3. Clean and/or adjust pilot for maximum flame 

impingement on the thermopile.

4. If pilot will not remain lit when gas cock dial is 

released, check automatic pilot (Step D).

The millivolt system and individual components may be 

checked with a DC millivolt meter having a 0-1000MV 

range. Conduct each check as shown in the chart 

below by connecting the meter test leads to terminals 

as indicated. All readings are closed circuit.

Troubleshooting Gas Valve

A. Complete Millivolt System Check

(“A” Reading = Switch contacts CLOSED - Gas 

Cock Dial “ON” - Main burner should come ON).

5. If the reading is more than 100 millivolts and the 

automatic valve still does not come on, replace the 

automatic valve operator.

6. If the closed circuit reading (“A” Reading) is less 

than 100 millivolts, determine cause for low 

reading - proceed as follows:

B. Thermopile Output Reading Check

(“B” Reading = Switch contacts OPEN - Main 

burner OFF).
If the minimum 250 millivolt reading is not 

obtainable, readjust pilot for maximum millivolt 

output. If millivolt reading is still below minimum 

specified, replace thermopile.

C. System Resistance Check

(“C” Reading = Switch contacts CLOSED - Gas 

Cock “ON” - Main burner should be ON)
If the “C” Reading is more than that specified for 

the system being checked, this indicates the 

resistance in the system is excessive and must 

be reduced. To correct:

a. Clean and tighten switch leads and 

 

connections.

b. Shorten switch lead wires and/or replace

 

with heavier gauge wire.

c. Cycle switch rapidly to clean contacts.

D. Automatic Pilot Dropout Check

1. Hold gas cock dial depressed in pilot position until 

maximum output is observed. Then extinguish pilot 

and observe meter.

2. Dropout of automatic pilot magnet (sound should 

be audible) should occur between 120 millivolts 

and 30 millivolts. If dropout occurs outside these 

limits, change the automatic pilot magnet 

 

assembly.

TH3

TH/PP1

PP2

Landa NG 3000 Operator’s Manual  8.913-942.0 - E

Check 

Test

To Test

Connect 

Meter 

Leads to 

Terminals

Switch 
Flow & 

Burner 

Contacts

Meter 

Reading 

Should 

Be:

A

Complete 

System

2 & 3

Closed

100 MV or 

More

B

Thermopile 

Output

1 & 2

Open

Greater 

than 250

C

System 

Resistance

1 & 3

Closed  

Less than 

35

D

Auto/Pilot 

Dropout

1 & 2

Open 

Between 

120-30 MV

Summary of Contents for NG-3000

Page 1: ...8 913 942 0 E 08 20 21 NG Hot Water Generator Operator s Manual Heater Module MODELS NG 3000 1 103 901 0 For the Landa Dealer nearest you consult our web page at www landa com...

Page 2: ...2 Landa NG 3000 Operator s Manual 8 913 942 0 E Machine Data Label...

Page 3: ...uctions 18 Maintenance Preventative Maintenance 19 Winterizing Procedure 19 High Limit Hot Water Thermostat 19 Heating Coils 19 Gas Valve Regulator 20 Electrode Adjustment 20 Pilot Burner Adjustment 2...

Page 4: ...ts in good working condition They are listed in this general order Winterizing Procedure High Limit Hot Water Thermostat Heating Coils Gas Valve Regulator Electrode Adjustment Pilot Burner Adjustment...

Page 5: ...g parts please specify model and serial number Use only identical replacement parts This machine is to be used only by trained operators Important Safety Information NOTE This heater module NG 3000 is...

Page 6: ...machine with wet hands or while standing in water Always disconnect power before servicing WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury AVERTISS...

Page 7: ...ult in injury from a whipping wand AVERTISSEMENT Agripper la lance de nettoyage avec les deux mains avant de commencer Le non respect de cette consigne pourrait mener des blessures caus es par le mouv...

Page 8: ...ent 22 Never expose a spark or flame where there may be unburned gas present CAUTION This product incorporates parts that produce sparks and therefore when located in a garage it should be in a room o...

Page 9: ...High Pressure Nozzle not included Electric Cold Water Pressure Washer not included Vent according to local codes not included Burner Switch Spray Gun not included High Pressure Hose Not included Use...

Page 10: ...officials regarding any specific code or regu lations governing the installation The installation must conform to local codes The gas pressure coming out of the regulator and going to the burner ring...

Page 11: ...uit Joint compounds pipe dope should be used sparingly on male threads only and be approved for all gases Propane Gas The following pipe and stack sizes are just recommen dations Always consult a loca...

Page 12: ...rter Input BTU Per Hour Draft Hood Flue Pipe Size 250 000 320 000 8 inch 320 000 410 000 9 inch NOTE If the flue pipe exceeds 10 ft in length or contains more than two elbows use next size larger pipe...

Page 13: ...nd Testing Gas Piping The building structure should not be weakened by installing the gas piping The piping should not be supported by other piping but should be firmly supported with gas hooks straps...

Page 14: ...a soap solution With the main burner on coat pipe and tubing joints gaskets etc Bubbles indicate leaks 14 If the machine is installed in an enclosed room care should be taken to ensure that an adequa...

Page 15: ...Is there ample water supply Have all flammable liquids or gases been removed from installation location Is there adequate gas supply for the BTU rating of the burner Is incoming gas supply pressure to...

Page 16: ...from Pressure Washer Inlet Connector Control Knob Red Ignitor STEP 5 Depress control knob all the way and hold it in After five 5 seconds depress the red ignitor until you hear a loud click Repeat 3...

Page 17: ...If painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surface Keep the spray nozzle a safe distance from the surface you plan to clean...

Page 18: ...4 Turn water off Drain water from coil to prevent freezing STEP 2 Rinse detergent with fresh water if attached pressure washer is able to apply detergent STEP 3 After water has cooled turn the attache...

Page 19: ...o the discharge coupling fitting and by injecting compressed air all water will be blown out of the system The use of a draft diverter will prevent the wind chill factor from freezing the coil High Li...

Page 20: ...ly to prevent blockage Propane Gas Optional Conversion Kit General Safety Precautions Have a qualified gas service person assist in any gas burner installation or service Few maintenance people or mec...

Page 21: ...nning time desired Burner Features Operated Automatic Valve This machine is equipped with a thermopile self powered combination gas control This system is designed as a constant burning pilot Lighting...

Page 22: ...follows B Thermopile Output Reading Check B Reading Switch contacts OPEN Main burner OFF If the minimum 250 millivolt reading is not obtainable readjust pilot for maximum millivolt output If millivol...

Page 23: ...Restricted pilot line or clogged pilot orifice Clean pilot tubing and orifices PILOT LIT BUT MAIN BURNER WON T COME ON Faulty wiring Test wiring Low pilot flame Check inlet pressure pilot orifice pos...

Page 24: ...24 Notes Landa NG 3000 Operator s Manual 8 913 942 0 E...

Page 25: ...25 Parts Parts LANDA NG 3000 Landa NG 3000 Operator s Manual 8 913 942 0 E...

Page 26: ...913 942 0 E 35 41 37 25 36 33 34 14 28 27 26 42 47 50 62 63 30 49 32 48 31 29 30 68 16 3 4 5 10 9 7 6 2 8 38 13 40 37 21 60 52 15 19 71 20 53 37 25 36 44 50 22 17 18 72 11 12 39 53 37 69 43 51 66 67 2...

Page 27: ...18 9 802 678 0 1 IGNITOR PIEZO 19 8 719 968 0 1 HOLDER WAND ZINC PLATED 20 9 802 807 0 9 WASHER 3 8 SAE FLAT 21 9 802 779 0 8 NUT 3 8 ESNA 22 9 800 031 0 1 LABEL PILOT LIGHT WARNING 23 8 706 236 0 1...

Page 28: ...EL MANUFACTURER S CLEANING SOLUTION 56 9 800 021 0 1 LABEL HOT WATER OUTLET 57 9 803 563 0 1 CONNECTOR 1 4 TUBE X 1 8 MPT 58 8 706 910 0 1 BUSHING 1 4 X 1 8 PIPE 59 9 802 682 0 1 TAB GROUND 60 9 802 7...

Page 29: ...29 Landa NG 3000 Operator s Manual 8 913 942 0 E Notes...

Page 30: ...8 913 942 0 Printed in U S A...

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