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S4E V2 Hi-Carb Superchiller 

220V / 60Hz  

 

 

www.lancerbeverage.com 

Page 12 of 27 

Hoshizaki Lancer reserve the right to change specifications without notice 

Part No: 68000006 

Images are for illustration purposes only as product may vary.  

012/4 

– 23 April 2015 

Checking CO

2

 Supply 

Ensure that the contents gauge on the CO

2

 Regulator reads higher than 1400kpa on the dial. If it does not, 

then the CO

2

 cylinder is empty and must be changed using safe working practices. 

 

Warning 

To avoid personal injury and/or property damage, always secure 
the CO

2

 cylinder with a safety chain to prevent it from falling over; 

and use appropriate protective equipment (as defined in Clause 
3.3.2 of AS 5034) to handle cylinders.  
Should the valve become accidentally damaged or broken off, a 
CO

2

 cylinder can cause serious personnel injury. 

 

Quarterly 

The Superchiller should be connected to a filtered water supply. To ensure optimum drink quality and 
system performance, water filters should be replaced every 3 months. 

 

Half Early 

 

Remove & Clean condenser filters on the Superchiller. Clean condenser with low pressure 

compressed air. When using compressed air always direct air from the fan side through condenser. 

Remove all dust and foreign particles from refrigeration deck. 

 

Caution 

When using compressed air always wear safety glasses. 

 

 

Check that the water is level with the top of the overflow tube. Add water if necessary. 

 

Open carbonator relief valve to purge CO2 and check leakage, close relief valve after checking. 

 

Yearly 

Water bath and recirculation pump inspection. 

 

Isolate Superchiller from power supply by switching off at socket. 

 

Thaw the bank of ice formed in the tank. Empty the water from the tank with a suction pump or 

drainage pipe. 

 

Inspect coils and agitator in water bath for algae or slime accumulation. Clean as necessary using a 

soft brush, rinse with clean water. 

 

Check recirculation pump strainers for accumulation, replace if necessary. 

 

Fill tank with clean water until water flows out the overflow tube. 

 

Switch on power supply and check ball position in flow indicator section of strainer. If ball indicates 

flow is less than 5 litres per minute, replace pump. 

 

Commission and purge system as per clause 6.11 and 6.12. 

 

Summary of Contents for S4E V2 Hi-Carb Superchiller

Page 1: ...lancerbeverage com S4E V2 Hi Carb Superchiller 220V 60Hz Installation Operation Service Manual...

Page 2: ...ancerbeverage com Page 2 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 April...

Page 3: ...6 2 Unpacking 8 6 3 Selecting a Location 8 6 4 Mounting Superchiller 8 6 5 Connecting Python 8 6 6 Connecting to water supply 10 6 7 Connecting to CO2 supply 10 6 8 Filling unit with water 10 6 9 Elec...

Page 4: ...in Adelaide SA with branch offices and warehousing facilities in Sydney NSW Melbourne VIC Brisbane QLD and Auckland New Zealand 3 Our Products Lancer specialises in the design engineering manufacture...

Page 5: ...ant 800 Grams R134a Ice bank Weight 30 kg Water Bank Capacity 72 litres Construction Stainless Steel Drink Capacity 275 x 355 ml 12 oz drinks below 4 4 C at 4 drinks per minute with 40 C ambient syrup...

Page 6: ...the machine 5 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts must...

Page 7: ...arbon Dioxide supply CO2 is a heavier than air colourless non combustible gas with a faintly pungent odour Personnel exposed to high concentrations of CO2 gas will experience tremors which are followe...

Page 8: ...a kitchen floor Caution The Superchiller is not suitable for use in subfreezing temperatures To prevent damage to the water supply line turn off and drain unit when air temperature is below zero The...

Page 9: ...Soda Supply Soda Supply Maroon Soda Return Soda Return Black Product Lines Syrup Coils Optional Tube Markings Colour Configuration 1 1 1 Blue 2 2 2 Violet 3 3 3 Green 4 4 4 Yellow 5 5 5 Grey 6 6 6 Ora...

Page 10: ...kpa Normal operating water temperature should be within 7 C to 35 C 6 7 Connecting to CO2 supply Warning As carbon dioxide CO2 displaces oxygen prevention of CO2 leaks is paramount If a leak is suspe...

Page 11: ...cated under lid Connect Superchiller power supply lead to an appropriate 3 pin socket outlet and switch on Compressors condenser fans and agitator motors should all operate When Superchiller ice bank...

Page 12: ...move Clean condenser filters on the Superchiller Clean condenser with low pressure compressed air When using compressed air always direct air from the fan side through condenser Remove all dust and fo...

Page 13: ...ners Immerse all disconnects in warm water and clean using a nylon bristle brush Rinse with clean water Prepare sanitising solution according to manufacturer s instructions Attach sanitising fittings...

Page 14: ...www lancerbeverage com Page 14 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23...

Page 15: ...ww lancerbeverage com Page 15 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 A...

Page 16: ...0Hz www lancerbeverage com Page 16 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4...

Page 17: ...em and if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while ice bank control contacts remain closed...

Page 18: ...n or file flat Poor carbonation low CO2 volume Flooded carbonator Dirty water supply CO2 pressure too low Poor quality paper cups Dirty or greasy glasses Improperly drawn drink Check carbonator contro...

Page 19: ...w voltage Pump water supply restricted Carbonator pump will not run due to excessive carbonator CO2 pressure Faulty low pressure switch Defective Carbonator motor Locked up pump Motor has cut out on o...

Page 20: ...is present on terminals N A ON 1 ON 2 terminals Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the ice bank probe connections from ter...

Page 21: ...g 220VAC is present on terminals N A ON 1 ON 2 Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the carbonator probe connections from ter...

Page 22: ...LL COIL S4E V2 6 63000152 WATER COIL ASSY S4E V2 7 63000108 WATER CIRCULATION COIL 9 63000153 PRECHILL COIL ASSY S4E V2 10 61000481 FRONT UPPER PANEL S4E V2 11 79000683 BACKFLOW PREV WATTS 9DB AUS 12a...

Page 23: ...ww lancerbeverage com Page 23 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 A...

Page 24: ...L BOX LID S4E V2 3 83000323 ELECTRICAL BOX ASSY V2 60Hz 4 83000278 CONTROL LEVEL I B HYDRA R2 5 83600811 MINI CONTRACTOR CI4 9 DANFOSS 6 83000220 LEAD POWER SUPPLY S4E 7 83000209 PROBE NTC STRAP ON 8...

Page 25: ...lancerbeverage com Page 25 of 27 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000006 Images are for illustration purposes only as product may vary 012 4 23 Apri...

Page 26: ...r Labour Lancer will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some o...

Page 27: ...blades tight and not touching coils cradle Overflow pipe correct height and positioned straight All motors and pumps secured and mounted correctly All pumps run quietly and carbonator pump switched O...

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