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Installation Instructions

SAFETY CONSIDERATIONS

Absorption liquid chillers provide safe and reliable
service when operated within design specifica-
tions. When operating this equipment, use good judg-
ment and safety precautions to avoid damage to
equipment and property or injury to personnel.

Be sure you understand and follow the procedures
and safety precautions contained in the chiller in-
structions as well as those listed in this guide.

DO NOT USE OXYGEN or air to purge lines, leak test, or
pressurize a chiller. Use nitrogen.
NEVER EXCEED specified test pressures. For the 16JT chiller,
the maximum pressure is 12 psig (83 kPa).
WEAR goggles and suitable protective clothing when han-
dling lithium bromide, octyl alcohol, inhibitor, lithium hy-
droxide, and hydrobromic acid. IMMEDIATELY wash any
spills from the skin with soap and water. IMMEDIATELY
FLUSH EYES with water and consult a physician.

DO NOT USE eyebolts or eyebolt holes to rig chiller sec-
tions or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including con-
trol panels or switches, until you are sure ALL POWER IS
OFF and no residual voltage can leak from capacitors or solid-
state components.
LOCK OPEN AND TAG electrical circuits during servic-
ing. IF WORK IS INTERRUPTED, confirm that all circuits
are deenergized before resuming work.
NEVER DISCONNECT safety devices or bypass electric in-
terlocks while operating the chiller. Also, never operate the
chiller when any safety devices are not adjusted and func-
tioning normally.
DO NOT syphon lithium bromide or any other chemical by
mouth.
BE SURE all hydrogen has been exhausted before cutting
into purge chambers. Hydrogen mixed with air can explode
when ignited.
WHEN FLAMECUTTING OR WELDING on an absorp-
tion chiller, some noxious fumes may be produced. Ventilate
the area thoroughly to avoid breathing concentrated fumes.

DO NOT perform any welding or flamecutting to a chiller
while it is under a vacuum or pressurized condition.
NEVER APPLY an open flame or live steam to a refrigerant
cylinder. Dangerous overpressure can result. When neces-
sary to heat a cylinder, use only warm (110 F [43 C]) water.
DO NOT REUSE disposable (nonreturnable) cylinders or at-
tempt to refill them. It is DANGEROUS AND ILLEGAL.
When cylinder is emptied, evacuate remaining gas pressure,
loosen the collar, and unscrew and discard the valve stem.
DO NOT INCINERATE.
DO NOT ATTEMPT TO REMOVE fittings, covers, etc.,
while the chiller is under pressure or while chiller is
running.

DO NOT climb over a chiller. Use platform, catwalk, or stag-
ing. Follow safe practices when using ladders.
DO NOT STEP ON chiller piping. It might break or bend
and cause personal injury.
USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to
lift or move inspection covers or other heavy components.
Even if components are light, use such equipment when there
is a risk of slipping or losing your balance.
VALVE OFF AND TAG steam, water, or brine lines before
opening them.
DO NOT LOOSEN waterbox cover bolts until the water box
has been completely drained.
DO NOT VENT OR DRAIN waterboxes containing indus-
trial brines, liquid, gases, or semisolids without permission
from your process control group.
BE AWARE that certain automatic start arrangements can
engage starters. Open the disconnects ahead of the starters
in addition to shutting off the chiller or pump.
USE only repaired or replacement parts that meet the code
requirements of the original equipment.
DO NOT ALLOW UNAUTHORIZED PERSONS to tamper
with chiller safeties or to make major repairs.
PERIODICALLY INSPECT all valves, fittings, piping, and
relief devices for corrosion, rust, leaks, or damage.
PROVIDE A DRAIN connection in the vent line near each
pressure relief device to prevent a build-up of condensate or
rain water.
IMMEDIATELY wipe or flush the floor if lithium bromide
or octyl alcohol is spilled on it.

16JT810-880, 080-150, 080L-150L

Double-Effect

Hermetic Absorption Liquid Chillers

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 2
Tab

5b

PC 211

Catalog No. 531-611

Printed in U.S.A.

Form 16JT-3SI

Pg 1

8-96

Replaces: 16JT-2SI

Summary of Contents for 16JT080-150

Page 1: ...pressurized condition NEVER APPLY an open flame or live steam to a refrigerant cylinder Dangerous overpressure can result When neces sary to heat a cylinder use only warm 110 F 43 C water DO NOT REUSE disposable nonreturnable cylinders or at tempt to refill them It is DANGEROUS AND ILLEGAL When cylinder is emptied evacuate remaining gas pressure loosen the collar and unscrew and discard the valve ...

Page 2: ...ing and rupture disc piping if the last five digits are 92XXX the model comes with rupture disc piping only For 16JT chillers sizes 810 to 880 the evaporator and ab sorber are located side by side for sizes 080 to 150 and 080L to 150L the evaporator is located above the absorber Inspect Shipment Fig 2 One piece chillers are at a deep vacuum when shipped Do not open any valves until the vacuum has ...

Page 3: ...ator shell 2 Open the shipping valve on the generator condenser as sembly to relieve pressure To keep foreign particles out of the chiller do not leave chiller open any longer than necessary Do not remove any stock from pipe ends Do not get slag inside chiller while flamecutting 3 Remove all piping end plates by flamecutting the end plate and weld the flange around each outer diameter as shown in ...

Page 4: ...5 2185 2185 2285 2285 2160 UNIT 16JT 836 841 847 854 857 865 873 880 Overall Length A 5335 5385 5385 5385 6985 6985 6985 7060 Overall Width B 1980 2110 2110 2235 2110 2110 2235 2310 Overall Height C 2540 2770 2770 2970 2950 2950 2870 3020 Height D 2160 2260 2260 2390 2460 2460 2335 2415 Standard shipping configuration for sizes 810 880 is one piece Dimension D is height of absorber evaporator sect...

Page 5: ...20L 135L 150L Overall Length A 7900 7900 7925 7975 7975 8075 8075 Overall Width B 2565 2515 2690 2795 2920 3075 3250 Overall Height C 3000 3175 3350 3530 3735 3960 4165 Height D 2390 2540 2665 2845 3000 3225 3405 Standard shipping configuration for sizes 080 100 is one piece sizes 110 150 and 080L 150L are 2 piece Dimension D is height of absorber evaporator section for two piece shipment Removal ...

Page 6: ... 815 4 000 3 085 1 400 814 9 035 4 100 3 085 1 400 816 11 460 5 200 4 630 2 100 818 11 680 5 300 4 630 2 100 821 11 680 5 300 4 850 2 200 824 11 900 5 400 5 070 2 300 828 12 120 5 500 5 290 2 400 832 13 885 6 300 6 390 2 900 836 14 325 6 500 6 610 3 000 841 16 090 7 300 7 275 3 300 847 16 530 7 500 7 495 3 400 854 18 295 8 300 8 155 3 700 857 22 040 10 000 9 700 4 400 865 22 480 10 200 9 920 4 500...

Page 7: ...rber 9 Refrigerant from condenser Fig 9 Chiller Configuration 16JT810 880 Fig 8 Flamecutting and Welding Detail 1 Weak solution from level control box 2 Weak solution to high stage generator 3 Strong solution from high stage generator 4 Weak solution to level control box 5 Cooling water connection absorber to condenser 6 Refrigerant from condenser 7 Purge line condenser to absorber 8 Refrigerant f...

Page 8: ...connections are vacuum leak tight 2 Cut shipping braces between upper shell assemblies Purge Exhaust Assembly Install the purge ex haust assembly on the purge exhaust valve as shown in Fig 12 Chiller Leak Test All field welded joints on the chiller must be leak tested before starting the chiller Leak test as follows 1 Close all external service valves 2 If the chiller is under vacuum bring it to a...

Page 9: ...ign working pressure 7 Install a 3 way cooling tower 3 way bypass valve if the cooling water temperature might fall below 59 F 15 C during chiller operation 8 Install thermometer wells and thermometers on the en tering and leaving chilled water pipes Fig 14 Items T1 and T2 absorber entering and leaving cooling water pipes Fig 14 Items T3 and T4 and condenser leaving cool ing water pipe Fig 14 Item...

Page 10: ...erator to limit the pressure to 114 psig 786 kPa The safety relief valve should be vented to the outside of the building for safety 7 Install steam condensate drain piping so that the back pres sure at the connection to the chiller is less than 7 psig 48 kPa to prevent condensate back up into the generator tubes at low load conditions Include a check valve Fig 14 Item V6 and manual shut off valve ...

Page 11: ...ailable power supply and safety interlocks to be sure they match the chiller equipment requirements including three phase power supply for controls and chiller her metic pumps start and run interlocks for chilled water and cooling wa ter pumps and for cooling tower fan s remote chiller start stop contacts if used remote operating status and fault indication if used SENSOR ELEMENTS For all sensor e...

Page 12: ...d with solution and refrigerant The hermetic pumps can be seriously damaged by dry operation See 16JT Start Up Operation and Maintenance instruc tions for charging procedures Fig 17 Capacity Controls Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 2 Tab 5b PC 211 ...

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