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RIGGING AND POSITIONING

Rigging procedures vary depending on whether the chiller

is shipped in one or 2 pieces.

Lifting the chiller from points other than those specified
may result in serious damage and personal injury. Rig-
ging equipment and procedures must be adequate for
chiller weights and sizes. Refer to Tables 1 and 2 for
chiller weights, and Fig. 3 and 4 for overall dimensions.

Rig One-Piece Units (Fig. 5) —

Lift the entire as-

sembly with cable slings placed under the lower shell, as
shown in Fig. 5, to distribute and balance the weight.

Rig Two-Piece Units (Fig. 6)

If the chiller is assembled before it is rigged, to avoid
damage to the chiller, do not lift under the generator
shell or waterboxes. The chiller should be lifted under
the absorber-evaporator shell.

PREPARATION — Two-piece units must be prepared for
installation before they can be rigged. Refer to Fig. 7-10.
1. Open the auxiliary evacuation valves to relieve pressure

in the absorber-evaporator shell.

2. Open the shipping valve on the generator-condenser as-

sembly to relieve pressure.

To keep foreign particles out of the chiller, do not leave
chiller open any longer than necessary.

Do not remove any stock from pipe ends. Do not get
slag inside chiller while flamecutting.

3. Remove all piping end plates by flamecutting the end plate,

and weld the flange around each outer diameter as shown
in Fig. 7. Cut these pieces, as shown in Fig. 8, for proper
reconnection.

4. Grind the cut pieces smooth for a close fit when the chiller

pieces are assembled.

8

9

1

3

4

7

5

6

2

16JT SIZES 810-880

2

1

3

4

5

6

7

8

9

10

11

12

13

16JT SIZES 080-150, 080L-150L

Fig. 2 — Chiller Components

LEGEND

1 — High-Stage Generator
2 — Low-Stage Generator (Hidden)
3 — Condenser
4 — Purge Storage Chamber
5 — Control Panel
6 — Nameplate (On Support Leg)
7 — Solution Heat Exchangers
8 — Absorber
9 — Evaporator

1 — High-Stage Generator
2 — Hot Vapor Line from the High-Stage

Generator

3 — Low-Stage Generator (Hidden)
4 — Condenser
5 — Control Panel
6 — Purge Storage Chamber
7 — Auxiliary Evacuation Valve
8 — Refrigerant Sump Box
9 — Nameplate

10 — Refrigerant Pump
11 — Solution Heat Exchanger
12 — Absorber
13 — Evaporator

3

Summary of Contents for 16JT080-150

Page 1: ...pressurized condition NEVER APPLY an open flame or live steam to a refrigerant cylinder Dangerous overpressure can result When neces sary to heat a cylinder use only warm 110 F 43 C water DO NOT REUSE disposable nonreturnable cylinders or at tempt to refill them It is DANGEROUS AND ILLEGAL When cylinder is emptied evacuate remaining gas pressure loosen the collar and unscrew and discard the valve ...

Page 2: ...ing and rupture disc piping if the last five digits are 92XXX the model comes with rupture disc piping only For 16JT chillers sizes 810 to 880 the evaporator and ab sorber are located side by side for sizes 080 to 150 and 080L to 150L the evaporator is located above the absorber Inspect Shipment Fig 2 One piece chillers are at a deep vacuum when shipped Do not open any valves until the vacuum has ...

Page 3: ...ator shell 2 Open the shipping valve on the generator condenser as sembly to relieve pressure To keep foreign particles out of the chiller do not leave chiller open any longer than necessary Do not remove any stock from pipe ends Do not get slag inside chiller while flamecutting 3 Remove all piping end plates by flamecutting the end plate and weld the flange around each outer diameter as shown in ...

Page 4: ...5 2185 2185 2285 2285 2160 UNIT 16JT 836 841 847 854 857 865 873 880 Overall Length A 5335 5385 5385 5385 6985 6985 6985 7060 Overall Width B 1980 2110 2110 2235 2110 2110 2235 2310 Overall Height C 2540 2770 2770 2970 2950 2950 2870 3020 Height D 2160 2260 2260 2390 2460 2460 2335 2415 Standard shipping configuration for sizes 810 880 is one piece Dimension D is height of absorber evaporator sect...

Page 5: ...20L 135L 150L Overall Length A 7900 7900 7925 7975 7975 8075 8075 Overall Width B 2565 2515 2690 2795 2920 3075 3250 Overall Height C 3000 3175 3350 3530 3735 3960 4165 Height D 2390 2540 2665 2845 3000 3225 3405 Standard shipping configuration for sizes 080 100 is one piece sizes 110 150 and 080L 150L are 2 piece Dimension D is height of absorber evaporator section for two piece shipment Removal ...

Page 6: ... 815 4 000 3 085 1 400 814 9 035 4 100 3 085 1 400 816 11 460 5 200 4 630 2 100 818 11 680 5 300 4 630 2 100 821 11 680 5 300 4 850 2 200 824 11 900 5 400 5 070 2 300 828 12 120 5 500 5 290 2 400 832 13 885 6 300 6 390 2 900 836 14 325 6 500 6 610 3 000 841 16 090 7 300 7 275 3 300 847 16 530 7 500 7 495 3 400 854 18 295 8 300 8 155 3 700 857 22 040 10 000 9 700 4 400 865 22 480 10 200 9 920 4 500...

Page 7: ...rber 9 Refrigerant from condenser Fig 9 Chiller Configuration 16JT810 880 Fig 8 Flamecutting and Welding Detail 1 Weak solution from level control box 2 Weak solution to high stage generator 3 Strong solution from high stage generator 4 Weak solution to level control box 5 Cooling water connection absorber to condenser 6 Refrigerant from condenser 7 Purge line condenser to absorber 8 Refrigerant f...

Page 8: ...connections are vacuum leak tight 2 Cut shipping braces between upper shell assemblies Purge Exhaust Assembly Install the purge ex haust assembly on the purge exhaust valve as shown in Fig 12 Chiller Leak Test All field welded joints on the chiller must be leak tested before starting the chiller Leak test as follows 1 Close all external service valves 2 If the chiller is under vacuum bring it to a...

Page 9: ...ign working pressure 7 Install a 3 way cooling tower 3 way bypass valve if the cooling water temperature might fall below 59 F 15 C during chiller operation 8 Install thermometer wells and thermometers on the en tering and leaving chilled water pipes Fig 14 Items T1 and T2 absorber entering and leaving cooling water pipes Fig 14 Items T3 and T4 and condenser leaving cool ing water pipe Fig 14 Item...

Page 10: ...erator to limit the pressure to 114 psig 786 kPa The safety relief valve should be vented to the outside of the building for safety 7 Install steam condensate drain piping so that the back pres sure at the connection to the chiller is less than 7 psig 48 kPa to prevent condensate back up into the generator tubes at low load conditions Include a check valve Fig 14 Item V6 and manual shut off valve ...

Page 11: ...ailable power supply and safety interlocks to be sure they match the chiller equipment requirements including three phase power supply for controls and chiller her metic pumps start and run interlocks for chilled water and cooling wa ter pumps and for cooling tower fan s remote chiller start stop contacts if used remote operating status and fault indication if used SENSOR ELEMENTS For all sensor e...

Page 12: ...d with solution and refrigerant The hermetic pumps can be seriously damaged by dry operation See 16JT Start Up Operation and Maintenance instruc tions for charging procedures Fig 17 Capacity Controls Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 2 Tab 5b PC 211 ...

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