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PAGE 22

Problem

Possible Cause

Solution

8. Hard or untreated water is being delivered

a. Bypass valve is open or faulty

a. Fully close bypass valve or replace

b. Media is exhausted due to high water 

usage

b. Check program settings or diagnostics 

for abnormal water usage

c. Meter not registering

c. Remove meter and check for rotation or 

foreign material

d. Water quality fluctuation

d. Test water and adjust program values 

accordingly

e. No regenerant or low level of regenerant 

in regenerant tank

e. Add proper regenerant to tank

f. Control fails to draw in regenerant

f. Refer to Trouble Shooting Guide number 

12

g. Insufficient regenerant level in regenerant 

tank

g. Check refill setting in programming. 

Check refill flow control for restrictions 

or debris and clean or replace

h. Damaged seal/stack assembly

h. Replace seal/stack assembly

i. Control valve body type and piston type 

mix matched

i. Verify proper control valve body type 

and piston type match

j. Fouled media bed

j. Replace media bed

9. Control valve uses too much regenerant

a. Improper refill setting

a. Check refill setting

b. Improper program settings

b. Check program setting to make sure 

they are specific to the water quality 

and application needs

c. Control valve regenerates frequently 

c. Check for leaking fixtures that may 

be exhausting capacity or system is 

undersized

10. Residual regenerant being delivered to 

service

a. Low incoming water pressure

a. Check pressure – must remain at 

minimum of 20 psi. If possible, 

increase pump switch cut-in to 25 psi.

b. Incorrect injector size

b. Replace injector with correct size for the 

application

c. Restricted drain line

c. Check drain line for restrictions or 

debris and clean

11. Excessive water in regenerant tank

a. Improper program settings

a. Check refill setting

b. Plugged injector

b. Remove injector and clean or replace

c. Drive cap assembly not tightened in 

properly

c. Re-tighten the drive cap assembly

d. Damaged seal/ stack assembly

d. Replace seal/ stack

e. Restricted or kinked drain line

e. Check drain line for restrictions or 

debris and or un-kink drain line

f. Plugged backwash flow controller

f. Remove backwash flow controller and 

clean or replace

g. Missing refill flow controller

g. Replace refill flow controller

12. Control valve fails to draw in regenerant

a. Injector is plugged

a. Remove injector and clean or replace

b. Faulty regenerant piston

b. Replace regenerant piston

c. Regenerant line connection leak

c. Inspect regenerant line for air leak

d. Drain line restriction or debris cause 

excess back pressure

d. Inspect drain line and clean to correct 

restriction

e. Drain line too long or too high

e. Shorten length and or height

f. Low incoming water pressure

f. Check pressure – must remain at 

minimum of 20 psi. If possible, 

increase pump switch cut-in to 25 psi.

13. Water running to drain

a. Power outage during regeneration

a. Upon power being restored control 

will finish the remaining regeneration 

time. Reset time of day

b. Damaged seal/ stack assembly

b. Replace seal/ stack assembly

c. Piston assembly failure

c. Replace piston assembly

d. Drive cap assembly not tightened in 

properly

d. Re-tighten the drive cap assembly

Summary of Contents for City Soft Plus XFactor Series

Page 1: ...free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes please file this...

Page 2: ...Total Gallons Per Day x Grains Per Gallon of hardness Total Grains per Day INSTALLATION DATE SERIAL NUMBER INSTALLER NAME PHONE ADDRESS TABLE OF CONTENTS Job Specifications 2 Pre Installation Review...

Page 3: ...r treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after treatment GENERAL INSTALLATION AND SERVICE WARNINGS PRE INSTALLATION REVIEW WATER...

Page 4: ...rs are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o...

Page 5: ...pes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow control fitting Never insert a drain line into a drain sewer line or trap...

Page 6: ...WITH BRINE TANK OVERFLOW GRAVITY DRAIN ONLY USED IN CASE OF MALFUNCTION IN THE BRINE SHUTOFF DO NOT CONNECT TO CONTROL VALVE DRAIN LINE IF UNIT IS INSTALLED WHERE OVERFLOW COULD CAUSE WATER DAMAGE CO...

Page 7: ...least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine bleach for each cubic foot of resin Pour bleach directly into the 4 diameter white brine well located inside the br...

Page 8: ...Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the or buttons The default is 20 with value ranges from 1 to 150 in 1 grain increments Note The grains per gallon...

Page 9: ...rn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward...

Page 10: ...Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Speci...

Page 11: ...SDCS 1 A8056 Centaur Carbon for chloramine reduction in 7 LESDCS 1 6 A4074 3 4 Cu Ft 39 LBS Ion Exchange Resin for Model 7 LXD 75 1 A4074 1 Cu Ft 52 LBS Ion Exchange Resin for Model 7 LXD 100 1 A4074...

Page 12: ...sh down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance i...

Page 13: ...etailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back...

Page 14: ...RITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the...

Page 15: ...wing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orient...

Page 16: ...2 8 V3152 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 BYPASS VALVE Order No V3193 Although no tools are necessary to assemble or disassemble the valve the wrench shown in various position...

Page 17: ...antity of 24 Order No V3007 09 Description Fitting 1 1 Brass Sweat Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3375 Fit...

Page 18: ...are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect the drive gears t...

Page 19: ...embly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible throu...

Page 20: ...used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the inject...

Page 21: ...eter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See...

Page 22: ...possible increase pump switch cut in to 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris...

Page 23: ...NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear too tight c Loosen main...

Page 24: ...reconnect c MAV NHBP motor not fully engaged with reduction gears c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resynchronize software wit...

Page 25: ...PAGE 25 NOTES...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 4 14...

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