Lancair International Inc., Represented by Neico Aviation Inc., Copyright 2008 Redmond, OR 97756
Chapter 1
Page 1.6
REV. 2nd Ed./08-15-06
Introduction to the Lancair ES FastBuild Kit
ES
1.4.C Cutting and Layup Tables
Cutting Table
One of the focal points of any composite shop is the fiberglass cutting table. Those of us who
previously built composite planes without a cutting table can't believe we were so naive. We
recommend building a cutting table in your shop!
At one end of the cutting table mount the fiberglass roll so you can unwind the cloth onto the
table. You need to be able to unroll at least four feet of cloth onto the flat cutting surface. A PVC
or any type of pipe can be used as a roller for the cloth roll. Mount the pipe through two plywood
supports nailed to the sides of your table.
Figure 1.4.C.1 Fiberglass cutting table
The cutting surface should be a hard plastic such as an 1/8" thick, high density polyethylene
(HDPE). Some home supply stores have similar sheets of this material called tileboards for use
as shower liners. Also check a plastic supply store. After you have been using the cutting surface
for awhile, you may not achieve clean cuts. Simply flip the plastic sheet over and use the other
side.
When the cutting table is not in use, it's a good idea to at least cover the fiberglass roll with
plastic to keep dust from settling on it.
Layup Table
A layup table is handy when it is time to start your wet layups. Construct a table about 3' by 8' in
size, and mount the exhaust hood low over the table surface. Use the same type of hard plastic
surface you installed on the cutting table.
Figure 1.4.C.2 Layup table
