Lancair International Inc., Represented by Neico Aviation Inc., Copyright 2008 Redmond, OR 97756
Chapter 1
Page 1.5
REV. 2nd Ed./08-15-06
Introduction to the Lancair ES FastBuild Kit
ES
1.4 Setting up your Shop
This section contains the following topics:
• Shop size considerations
• Temperature
• Building shop tables, a jackstand and cradles
Introduction
Your work area needs to be well lit, clean and uncluttered. It
needs to have at least one large table to cut on and work with
the fiberglass. Since parts will be placed on the floor
occasionally, the floor needs to be cleaned and free of oil,
grease and dirt. A dirty floor can contaminate parts.
1.4.A Shop Size
The minimum size for your shop floor should be
approximately 20 ft. by 30 feet. This will accommodate the
building of your Lancair. Figure 1.4.B.1provides an overview
of the ES dimensions.
Since the wings are pre-fit to the wing fairings and then
removed for the remainder of the building process, it is not
necessary to have a shop that will accommodate the finished
dimensions with the wings on. You can temporarily move
your plane outside to work with the wings.
Tip:
Remember that removing the wing requires
approximately four extra feet beyond the wing tip.
1.4.B Temperature Control
If you plan to work in your shop when the outside
temperature is less than 70°F, a heat source may be
necessary. When working with fiberglass adhesive or resin at
low temperatures, wetting out the fiberglass becomes
difficult. The ideal shop temperature is between 68° and
78°F.
Figure 1.4.B.1 Shop floor area
