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14

4   Operation

4.3

Proof Test Execution

To execute a proof test, the following test equipment is needed:

– Continuity tester with test current <= 50mA
– LAMTEC proof spotlight FFP30 (659M5000) or any suitable flame simulation
– LAMTEC operation manual F200K DLT7620
For the proof test of the F200K, the flame states ON and OFF must be stimulated. During the 

test, the F200K is connected to the operating voltage.

WARNING!

The proof test is done with a continuity tester at the connecting cables oft the flame relay. To 

protect the environment and to guarantee the correctness oft the test, the cables of the flame 

relay (BN, GN, WH) must be disconnected before starting the test sequence.

DANGER!

If the cables of the flame relay (BN, GN, WH) are not disconnected completely, dangerous 

voltages can be applied at the cable contacts.

To execute a basic proof test with a PTC of 70% for the F200K series, the following test steps 

must be executed and approved.
– Disconnect cables BN, GN, WH (see operation manual DLT7620 chapter Circuit  

Diagrams).

– Simulate state flame OFF.
– LED OFF (red) lights up (see operation manual DLT7620 chapter Appendix ‘Layout of the 

Operational Controls‘).

– The flame relay opening contacts must be closed (cables BN and WH connected).
– The flame relay closing contacts must be open (cables BN and GN disconnected).
– Simulate state flame ON.
– LED ON (green) lights up and pulses (see operation manual DLT7620 chapter Appendix 

Layout of the Operational Controls).

– The flame relay opening contacts must be opened (cables BN and WH disconnected).
– The flame relay closing contacts must be closed (cables BN and GN connected).
– Connect cables BN, GN, WH and check the proper operation of the device in the applica-

tion.

Summary of Contents for F200K2 IR-1

Page 1: ...www lamtec de Sensors and Systems for Combustion Engineering Safety Manual F200K...

Page 2: ......

Page 3: ...fe State 7 2 4 Scope of Application 7 2 5 Additional Components 7 2 6 Safety Values 8 2 7 Life time 9 3 Installation and Commissioning 10 3 1 Verification 10 4 Operation 12 4 1 Proof Test 12 4 2 Proof...

Page 4: ...of the device The plant operator is responsible for the correct execution of these operations NOTICE The Safety Manual does not replace the operating and installation manuals of this device It contain...

Page 5: ...emperature range as defined in Appendix see chapter 7 2 Hints and require ments for installation commissioning operation and verification leads to a loss of the safety integrity and may cause personne...

Page 6: ...ttention to the possibility of imminent danger If it is not avoided it may result in death or very serious injury The plant including its surroundings could be damaged CAUTION This draws the user s at...

Page 7: ...robability of failures with no effect not used in SFF calculation HFT Hardware fault tolerance MooN M out of N channel architecture MTBF Mean time between failures MTTR Mean time to repair MTTF Mean t...

Page 8: ...pses in the event of modifications to the unit The unit s inputs and outputs must be wired according to the specifications in the instruction manual only DANGER The appendix Hints and requirements for...

Page 9: ...el drift have been used Under special circumstances short circuits have not to be assumed Estimation of common cause factors 2 D 1 The Proof test interval T1 is equivalent to the product mission or li...

Page 10: ...EN 61511 see 2 4 Scope of Application 3 SFF is relevant for elements subsystems or systems in a complete safety loop This device is always part of a com plete safety loop A SIL calculation of a safety...

Page 11: ...components remains still active DIN EN 61508 2 2011 Note N3 gives the hint that appropriate measures taken by the manufacturer and plant operator can extend the useful lifetime The burner control is d...

Page 12: ...he flame detector e g According to EN 61558 2 6 or EN 60950 1 WARNING Use a floating contact which is feeded by the flame detector s 24 V supply for the remote switching of the F200K2 s range Or use a...

Page 13: ...l for shutting off the safety valve is trig gered off within the period of TS 1 s on safety period Operation at tVOff 1 s after extinc tion of the flame Red LED lights Green LED dark For the IR compac...

Page 14: ...operation and decrease the average probability of dangerous failure on demand PFDAVG during the defined mission time According to DIN EN 61508 2011 6 the PFDAVG can be calculated by the use of a proof...

Page 15: ...d completely dangerous voltages can be applied at the cable contacts To execute a basic proof test with a PTC of 70 for the F200K series the following test steps must be executed and approved Disconne...

Page 16: ...ured while the device is being repaired or a maintenance is ongoing After a repair or a maintenance follow chapter 3 Installation and Commissioning again WARNING Replace the device only by one of the...

Page 17: ...uctions from the installation manual and ensure the safe operation of the application after that The device should be replaced after the product s mission or life time see chapter 2 7 Life time The de...

Page 18: ...17 7 Appendix 7 Appendix 7 1 T V Confirmation...

Page 19: ...18 7 Appendix...

Page 20: ...19 7 Appendix 7 2 Hints and requirements for installation commissioning operation and verification...

Page 21: ...20 8 EU Declaration of Conformity 8 EU Declaration of Conformity...

Page 22: ...21 8 EU Declaration of Conformity...

Page 23: ...22 8 EU Declaration of Conformity...

Page 24: ...KG Wiesenstra e 6 D 69190 Walldorf Telefon 49 0 6227 6052 0 Telefax 49 0 6227 6052 57 info lamtec de www lamtec de Publication no DLT7604 19 aEN 006 The information in this publication is subject to t...

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