
24
4.2
Troubleshooting
Problem
Possible Cause
Remedy
Main Switch Alarm
Front panel switch in the STOP
position
Charge will start when the switch
is set to START
Inlet Filter Alarm
Air inlet filter blocked
Clean the filter
Low Mains Alarm
AC mains supply is low or power
modules may be overloaded
Replace
the
faulty
power
module(s)
Non-Urgent Rectifier Fail Alarm
Faulty
power
modules
are
affecting the ability of the
charger to charge the battery
Replace
the
faulty
power
module(s)
Rectifier Fan Fail
Faulty power module fan
Replace the faulty power module
Rectifier Over Temperature
Power module is overheating
Check air inlet filter is not
blocked, check the charger is
installed without any obstructions
to air inlet and outlet
Configuration Error
Charger cannot provide the
target output current
Check
the
controller
configuration
matches
the
quantity of power modules
installed, add power module if
necessary
Output Fuse
Blown output fuse
Check battery polarity, replace
blown fuse
No Output Current
Charger failing to provide the
required current
Check the operator has not been
unplugging the battery mid
charge cycle or charge profile
has allowed the battery current
fall below 0.7A
Monitor ADC Fail
Faulty MPC35 controller module
Replace the MPC35 controller
module ensuring the replacement
is correctly configured
Over Discharged Battery
Battery is below 1.9 V/C at
connection but recovers within
30 second of charge
This happens typically due to the
battery being quickly unplugged
from the truck and plugged into
the charger without allowing the
battery to recover. Regular
occurrences
might
need
investigation