People GT 300i
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO
People
GT 300i
.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules
and service information for each part,
starting from periodic maintenance.
Sections 5 to 12 give instructions for
disassembly, assembly and
adjustment of engine parts. Section 13
is the AFI system. Section 14 to 15 is
the removal/ installation of chassis.
Section 16 to 19 states the testing and
measuring methods of electrical
equipment.
Most sections start with an assembly
or system illustration and
troubleshooting for the section. The
subsequent pages give detailed
procedures for the section.
KWANG YANG MOTOR CO., LTD.
QUALITY TECHNOLOGY DEPT.
EDUCATION SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
EXHAUST MUFFLER/FRAME
COVERS
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
ENGINE REMOVAL/INSTALLATION
5
CYLINDER HEAD/VALVES
6
CYLINDER/PISTON
7
DRIVE AND DRIVEN PULLEYS/V-
BELT
8
FINAL REDUCTION
9
A.C. GENERATOR/STARTER
CLUTCH
10
CRANKCASE/CRANKSHAFT
11
COOLING SYSTEM
12
FUEL INJECTION SYSTEM
13
STEERING HANDLEBAR/FRONT
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
14
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER`
15
BATTERY/CHARGING SYSTEM
16
IGNITION SYSTEM
17
STARTING SYSTEM
18
LIGHTS SWITCHES / FUEL PUMP
19
The information and contents
included in this manual may be
different from the motorcycle in case
specifications are changed.
CHASSIS
ELE
C
TRI
C
AL
EQUIPMENT
ENGINE
Summary of Contents for People GT 300i
Page 11: ...1 GENERAL INFORMATION 1 8 People GT 300i TORQUE VALUES...
Page 12: ...1 GENERAL INFORMATION 1 9 People GT 300i TORQUE VALUES FRAME...
Page 16: ...1 GENERAL INFORMATION 1 13 People GT 300i Oil Controller Tilt Switch Front Brake Hose...
Page 17: ...1 GENERAL INFORMATION 1 14 People GT 300i ISC Throttle Body TPS Injector MAP Sensor...
Page 18: ...1 GENERAL INFORMATION 1 15 People GT 300i Regulator Rectifier Ignition Coil Fuel Pump...
Page 25: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 People GT 300i SCHEMATIC DRAWING...
Page 33: ...3 INSPECTION ADJUSTMENT 3 2 People GT 300i...
Page 44: ......
Page 45: ......
Page 46: ......
Page 48: ......
Page 49: ......
Page 58: ...6 CYLINDER HEAD VALVES 6 1 People GT 300i SCHEMATIC DRAWING...
Page 71: ...7 CYLINDER PISTON 7 1 People GT 300i SCHEMATIC DRAWING...
Page 80: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 People GT 300i SCHEMATIC DRAWING...
Page 94: ...9 FINAL REDUCTION 9 1 People GT 300i SCHEMATIC DRAWING...
Page 100: ...10 A C GENERATOR STARTER CLUTCH 10 1 People GT 300i SCHEMATIC DRAWING...
Page 110: ...11 CRANKCASE CRANKSHAFT 11 1 People GT 300i SCHEMATIC DRAWING...
Page 116: ...12 COOLING SYSTEM 12 1 People GT 300i SCHEMATIC DRAWING...
Page 128: ......
Page 188: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 People GT 300i SCHEMATIC DRAWING...