KYMCO People GT 300i, Service Manual

Page: 101 / 223

10. A.C. GENERATOR/STARTER CLUTCH
10-2
People GT 300i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
All operations and inspections in this section can be made with the engine installed.
•
Should drain the coolant before removing the right crankcase cover.
•
Be careful not to drain the coolant when the engine temperature is high. (Perform this operation
when the engine is cold.)
•
Drain the coolant into a clean container.
•
Drain the engine oil into a clean container before removing the right crankcase cover.
•
When the right crankcase cover is installed, fill with the recommended engine oil and coolant.
Remember to bleed air from the water hose.
SPECIFICATIONS
Engine oil: SAE 5W/50#
API-SJ above
Oil capacity at change: 1.5 Liter
Coolant capacity:
Radiator capacity: 0.766 liter
Hose with cool coolant: 0.169 liter
Hose with hot coolant: 0.194 liter
Upper limit for reserve tank capacity: 0.590 liter
Lower limit for reserve tank capacity: 0.370 liter
SPECIAL TOOLS
Flywheel puller E003
Flywheel holder E021
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Starter driven gear I.D. 22.026
～
22.045 22.15mm
Starter driven gear O.D. 42.195
～
42.208 41.5mm
TORQUE VALUES
Flywheel nut : 5.5~6.5 kgf-m (58.8 N-m)
TROUBLESHOOTING
Refer to chapter 1 for A.C. generator troubleshooting.
Starter motor rotates but engine does not start
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Faulty starter clutch
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Starter motor rotates reversely
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Weak battery