KYMCO People GT 300i, Service Manual

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14. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
14-2
People GT 300i
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
•
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Axle shaft runout
⎯
0.2
Radial
⎯
2.0
Front wheel rim runout
Axial
⎯
2.0
Brake disk thickness 5.0 4.0
Brake disk runout
⎯
0.30
Brake caliper piston O.D. 25.33
～
25.36 25.3
Brake caliper cylinder I.D. 25.4
～
25.45 25.45
Brake master cylinder O.D. 13.95
～
13.98 13.95
Brake master cylinder I.D. 14.0
～
14.04 14.05
TORQUE VALUES
Steering Handle Post Bolt 45 N-m
Steering Stem Lock 63 N-m
Steering Head Race Nut 20 N-m
Rear Suspension Bolt 27 N-m
Front Axle Nut 120 N-m
Brake caliper holder bolt 35 N-m
SPECIAL TOOLS
Lock Nut Wrench F002
Oil seal & Bearing Driver E014