KYMCO MXU 450i, Service Manual

Page: 101 / 172

6-10
CC884
3. Install the pinion gear assembly into the housing.
Using the 48 mm Internal Hex Socket, secure the
pinion gear assembly with the existing lock collar.
Tighten to 125 ft-lb.
„
NOTE: On a front differential, the lock collar has
right-hand threads. On a rear gear case, the lock
collar has left-hand threads.
CC890
4. Place a punch on the edge of the lock collar in the
oil gallery area; then using a hammer, stake the
lock collar to ensure that the collar will remain
securely tightened.
CC891
5. Install the shift fork shaft w/spring into the gear
housing making sure the shaft O-ring is positioned
to the inside.
CC892
6. Install the shift fork assembly making sure the fork
leg is facing upward. Apply a small amount of oil
to the gasket; then install the gasket.
CC893
7. Place the input shaft housing assembly onto the
gear housing; then secure with the existing cap
screws. Tighten to 23 ft-lb.
„
NOTE: If a new gear housing is being installed,
tighten the cap screws to 28 ft-lb.
CD103