KYMCO MXU 450i, Service Manual

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6
PR240A
CLEANING AND INSPECTING
1. Clean all caliper components (except the brake
pads) with parts-cleaning solvent.
2. Inspect the brake pads for damage and excessive
wear.
„
NOTE: For measuring brake pads, see Section 2.
ASSEMBLING/INSTALLING
1. Install the caliper onto the caliper holder making
sure the caliper is correctly oriented on the holder.
PR239C
2. Compress the caliper holder toward the caliper and
install the inner brake pad; then install the outer
pad.
PR238
PR239
3. Place the brake caliper assembly into position and
secure with the cap screws. Tighten the caliper to
20 ft-lb.
4. Place a new crush washer on each side of the brake
hose fitting and install it on the caliper. Tighten to
20 ft-lb.
5. Fill the reservoir; then bleed the brake system (see
Section 2).
6. Install the wheel. Tighten to 40 ft-lb.
7. Remove the ATV from the support stand and ver-
ify brake operation.