KWM Gutterman IronMan Half-Round G2 Operating And Maintenance Troubleshooting Manual Download Page 3

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TABLE OF CONTENTS

SECTION

PAGE #

pg.

-6

pg.

-9

pg.

-11

pg.

-16

pg.

pg. 1

pg. 2

Machine Specifications

Safety and General Maintenance

3. Electrical System and Control Locations

4. Spool Upright Supports

5. Entrance Guide System

6. Gutter Talk

7. Daily Operation

8. Adjusting Straightness of Gutter

9. Adjusting Width of Gutter

10. Guillotine and Face Plate Assembly

11. Troubleshooting

12. Gutter Profile

Summary of Contents for IronMan Half-Round G2

Page 1: ...OPERATING AND MAINTENANCE TROUBLESHOOTING GUIDE Half Round G2 Half Round G2 ...

Page 2: ...he manufacturer of your roll forming machine KWM wants you to be completely satisfied with your purchase The maintenance and troubleshooting guide is designed to help answer most questions or concerns on your roll forming machine A copy of our warranty is included in our maintenance guide Manufacturing the Best Built to Stand the Test Please visit us at www kwmgutterman com for product information...

Page 3: ...Machine Specifications 2 Safety and General Maintenance 3 Electrical System and Control Locations 4 Spool Upright Supports 5 Entrance Guide System 6 Gutter Talk 7 Daily Operation 8 Adjusting Straightness of Gutter 9 Adjusting Width of Gutter 10 Guillotine and Face Plate Assembly 11 Troubleshooting 12 Gutter Profile ...

Page 4: ...3 ...

Page 5: ...MINUM POLYURETHANE ROLLERS VIA CHAINS SPROCKETS FRONT PULL GUILLOTINE STYLE SHEAR APPROXIMATELY 35 PER MINUTE ENTRANCE END o EMERGENCY STOP o JOG PUSH BUTTON EXIT END o STOP BUTTON o FORWARD REVERSE SWITCH o RUN JOG SWITCH o START BUTTON RECOMMEND MATERIALS PAINTED STEEL ALUMINUM STEEL TERNECOAT STEEL ALUMINUM COPPER MAX 24 GAUGE MAX 24 GAUGE MAX 24 GAUGE MAX 032 MAX 16 20 OZ 3 4 HARD WARNING NO R...

Page 6: ...ate guillotine and chains weekly using WD40 7 OUTSIDE STORAGE If machine must be stored outside on an open trailer tarp machine loosely providing good ventilation to prevent condensation 8 BE SURE the operator is trained in the operating procedures of this equipment and all local and national safety codes concerning the operation and the lifting of coils MOUNTING MACHINE Mounting machine in truck ...

Page 7: ...ine This is where the LIP of the gutter is formed Components on Right Side 1 Lip Side Guide Shoe Right Shoe 2 Lip Side Assemblies 3 Motor and Gearbox D Left Side The left side of the machine is determined when facing the entrance end This is where the HEM of the gutter is formed Components on Left Side 6 Hem Side Guide Shoe 7 Hem Assemblies 8 Bead Roller Assembly 9 Crimper Support Assembly E Cente...

Page 8: ...2 Push button START STOP 2E ENTRY OPERATORS PANEL located on the lip side of the machine at the entrance end The entry operator s panel consists of 1 Jog button push button 1 Emergency stop button power shut off ELECTRICAL CORD REQUIREMENTS It is important that the motor manufactures minimum wire gage be adhered to in order to maintain the warranty on motor LENGTH GAGE CORD 0 25 12 ga 25 50 10 ga ...

Page 9: ...8 ...

Page 10: ......

Page 11: ...move one of the 5 16 quick release pins 4 Slide the spool half off of the 1 spool shaft 5 Insert the spool shaft through the center of the coil 6 Replace spool half on the spool shaft and reinstall the 5 16 quick release pin 7 Install loaded spool assembly onto the upright Use of mechanical lifting device recommended 8 Engage Safety Brakes lightly tighten thumb screws And Install Safety Pins NOTE ...

Page 12: ...11 ...

Page 13: ... right side face side of the machine To DECREASE THE AMOUNT OF LIP TURNED UNDER Move the guides toward the left side back side of the machine TO MOVE GUIDES 1 Loosen the set screws on right collar 2 Side shoes towards the direction needed using a tape measure 3 Tighten the set screws on right collar 4 Loosen the set screws on the left collar 3 Adjust width between the guide shoes using a piece of ...

Page 14: ...ere the ends of the gutter are closer to the fascia board than the center Looking from the machine the gutter has a left hand curve AWAY FROM THE HOUSE This term describes a condition where the center of the gutter is closer to the fascia board than the ends Looking from the machine the gutter has a right hand curve TOP LIP INTO THE HOUSE This term describes a condition were the end of the top lip...

Page 15: ...tton 7 Continue feed material using exit end start button 8 Stop material before guillotine and make sure it clears 9 Jog material thru guillotine using start push button ADJUSTING STRAIGHTNESS OF GUTTER ONLY MAKE 1 2 TURN ADJUSTMENTS AT A TIME Adjusting an into the house curve 1 This is controlled by the Blue Station 2 Loosen nut B and bolt A turn bolt C counter clockwise to move the center rolle...

Page 16: ...15 BLUE STATION ...

Page 17: ...e up 2 Loosen 8 C bolts outside machine loosen push bolts B 1 2 turn 3 Tighten pull bolt A 1 2 turn Adjusting an uphill curve 1 Station 9 Green Station is too high lower drive station 9 you may need to lower the FPG to line up 2 Loosen 8 C bolts outside machine push bolts B 1 2 turn 3 Loosen pull bolt A 1 2 turn GREEN STATION ...

Page 18: ...tter wider 1 Loosen push bolts B 1 2 turn 2 Tighten pull bolt A 1 2 turn Making the gutter narrower 1 Loosen push bolts B 1 2 turn 2 Loosen pull bolt A 1 2 turn RED STATION NOTE DO NOT LET TOP ROLLER CONTACT BOTTOM ROLLER APPRX 1 TURN FROM AL SETTING 055 ...

Page 19: ...E Lubricate GUILLOTINE blade using WD40 ADJUSTING GUILLOTINE POSITION The guillotine is moveable in all directions UP DOWN ADJUSTMENT 1 loosen bolt A six places loosen locking nut C on adjustment bolt B two places 2 Turn adjustment B clockwise to raise and counter clockwise to lower 3 Retighten locking nut C when desired position is reached SIDE TO SIDE ADJUSTMENT 1 Loosen bolt A six places The gu...

Page 20: ...N PROBLEMS MACHINE NOT RUNNING No power check power supply outlet generator power cord Check that emergency stop has been disengaged COIL DOES NOT FIT GUIDES Adjust Left Guide Section 5 GUTTER TOO WIDE Adjust Red Station Section 9 GUTTER TOO NARROW Adjust Red Station Section 9 For helpful tips more download the KWM Gutterman App ...

Page 21: ...20 SECTION 19 GUTTER PROFILE ...

Page 22: ...portation charges or down time in connection with the replacement or repair of defective parts nor shall it apply to machine upon which repairs or alterations have been made unless authorized by KWM GUTTERMAN INC KWM GUTTERMAN INC shall in no event be liable for consequential damage or contingent liabilities arising out of the failure of any machine or parts to operate properly KWM GUTTERMAN INC s...

Page 23: ...Manufacturing the Best Built to Stand the Test 795 South Larkin Avenue Rockdale Illinois 60436 Phone 815 725 9205 Fax 815 725 4429 Toll Free 888 729 4290 E mail sales kwmgutterman com www kwmgutterman com ...

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KWM Gutterman IronMan Half-Round G2, Operating And Maintenance Troubleshooting Manual

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