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Delivery and assembly

30

Delivery and assembly

Checking the

scope of delivery

Delivery is in the fully assembled state

The machine is delivered fully assembled. Using the check list, check
the loose parts on delivery. If any parts of the machine have not been
fitted or are missing, please contact your dealer.

If parts are missing or have been damaged during transportation,
please inform the dealer, importer or manufacturer immediately.

Do not assemble the machine yourself.

Trained personnel are required to assemble the machine. Do not
perform assembly work yourself. The following points are required
to be met for the machine to be in proper condition:

•

Observance of a sequence of work steps.

•

Compliance with tolerances and torques.

•

Knowledge of work safety during assembly.

Incorrect assembly can result in damage to the machine or
accidents.

Check list for parts which were

supplied loose

Quantity

PTO shaft for drive

1

PTO shaft for auxiliary drive

2

Tine support with 4 tines (front)

12

Tine support with 5 tines (rear)

13

Swath former

1 x small (front)

1 x large (rear)

Wheel chock

2

Warning sign and lighting equipment
set

1

Operating manual

1

Spare parts list

1

Accessories

See delivery note

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Summary of Contents for VF6585

Page 1: ...Andex 774 Operating manual Original operating manual Edition 01 2012 Date of print 04 2013 Language EN Machine number VF65852501 Model VF6585 Document number VF16648057 EN ...

Page 2: ...ddress Kverneland Group Kerteminde AS Taarupstrandvej 25 DK 5300 Kerteminde Denmark Tel 45 65 19 19 00 7 70 m 2 290 kg VF6585 _ _ _ _ Copyright by Kverneland Group Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operating m...

Page 3: ...al 51 Setting for the maximum transport height 52 Setting for the minimum transport height 54 Moving the machine into the transport position 57 Attaching the tine guard 58 Road transport 59 Preparations on the field 60 Safety 60 General 60 Moving the machine to the work position 61 Adjusting the swath former 65 Operation 68 Safety 68 General 69 Swathing 70 Swath deposit 71 Driving on headlands 74 ...

Page 4: ...ply with warranty conditions have a fully functional machine in good working order at all times Training Your dealer will provide instruction on operation and care of the machine Information for the employer All personnel are to be regularly but at least once a year instructed on the use of the machine in accordance with the regulations of the national organisation for Health and Safety at Work Un...

Page 5: ...togram indicates examples that assist under standing of the instructions The spanner indicates tips for assembly or adjustment work The grease gun indicates the points that must be lubricated using the grease gun The brush indicates the points that must be lubricated using the brush Switch on the tractor Secure the tractor against rolling away shut off the engine and remove the ignition key Open t...

Page 6: ...the interest of your own safety in the interest of the safety of others to ensure the safety of the machine Numerous risks can result from handling agricultural machinery in the wrong way Therefore always work with particular care and never under time pressure Information for the employer Inform all persons who work with the machine about this safety information at regular intervals and in accorda...

Page 7: ...lated labels attached to the machine indicate potential hazards The labels must not be removed Illegible or missing labels should be replaced You can obtain new labels as replacement parts from your dealer Warning signs on the machine ...

Page 8: ...istance from the rotor when it is rotating Nobody may remain in close proximity to the machine when rakes and swathers are running Otherwise serious or fatal injury may be caused as a result Distance from the tractor When the machine is being coupled uncoupled or operated there should be no one between the tractor and the machine Otherwise serious or fatal injury may be caused as a result Risk of ...

Page 9: ...ure the machine with wheel chocks Always secure the machine with wheel chocks to ensure it cannot roll away when it is in park or stop position Otherwise serious or fatal injury may be caused as a result PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded Otherwise damage to the machine may be caused as a result Do not exceed the maximum hydraulic pressure...

Page 10: ...oyee from a dealership or the manufacturer or by a factory representative Operation without proper training can lead to damage to the machine due to incorrect operation or may cause accidents Safety is your responsibility Follow the safety instructions Ensure that all operators comply with the safety instructions Prevent serious or fatal accidents by following the safety instructions Instructions ...

Page 11: ...even life threatening injuries No reversing while the drive is running Never drive in reverse with the PTO shaft drive switched on and in the work position if people could enter the working area of the machine Switch off the PTO shaft drive Rotating unprotected parts can damage the machine and cause life threatening injuries Specified workwear Do not wear loose fitting clothing Loose fitting items...

Page 12: ...engths can cause damage to the machine and personal injury Other PTO shafts with disconnect couplings may allow higher disconnect torques Higher disconnect torques may cause damage to the machine Check and fasten the PTO shaft guard in position The rotating PTO shaft is protected by the PTO shaft guard Ensure that the guard is not damaged Fasten the PTO shaft guard in position by connecting the ch...

Page 13: ...all liability Unrestricted field of vision to the rear After it has been coupled ensure that you have an unrestricted view of the machine in both its work and transport positions At the very least use the panorama mirror provided by the tractor manufacturer Otherwise dangerous situations may not be detected in good time Accidents or damage may be caused as a result Check the angle of lock On machi...

Page 14: ...ing fitted Otherwise short circuits may occur and the electronic system may be damaged Observe the operating manual of the PTO shaft manufacturer Observe the operating manual of the PTO shaft manufacturer It will provide you with instructions on how to handle the PTO shaft correctly If these instructions are ignored damage may be caused to the PTO shaft and machine Risk of tipping When the machine...

Page 15: ...t High pressure in the hydraulic system The hydraulic system is under high pressure Regularly check all lines hoses and screwed connections for leaks and externally visible damage Only use suitable equipment when looking for leaks Rectify any damage immediately Oil escaping under pressure may result in injuries and fires Seek medical attention immediately if injuries occur Replace hydraulic hoses ...

Page 16: ...be greater than the weight of the machine The driver and keeper of the vehicle are liable should these conditions not be observed Close the ball valve Close the ball valve before driving on the road If the ball valve is open and there is an operating error the machine may drop or swing out unexpectedly Traffic accidents and accidents with fatal injuries may be caused as a result Check tyre pressur...

Page 17: ... a result Check hitch pins Hitch pins must be in perfect condition They must show no signs of wear and be properly secured Otherwise hitched machines may detach themselves of their own accord Accidents with serious or fatal injuries may be caused as a result Check release cords on quick release couplings Release cords must hang loose and must not allow a release in their lowered position Hitched m...

Page 18: ...ry may be caused as a result Retighten all nuts bolts and screws Regularly check that nuts and bolts are correctly tightened Retighten bolts if necessary Nuts and bolts can work loose when the machine is used Damage to the machine or accidents may be caused as a result The PTO shaft continues turning after it has been switched off After the PTO stub shaft drive on the tractor has been switched off...

Page 19: ...ey Never stand between the tractor and machine Set the machine down on firm secure and level ground Ensure that the sustainer is securely locked Place the PTO shaft in the holder provided Secure the machine against rolling away use wheel chocks Do not disconnect hydraulic hoses until there is no pressure in the tractor and machine hydraulic system Failure to observe these instructions can result i...

Page 20: ...ch off the PTO shaft drive Depressurise the hydraulic system Whenever possible uncouple the tractor Switch off the tractor and remove the ignition key Ensure the machine is standing on firm secure and level ground and provide additional support if necessary Secure the machine against rolling away use wheel chocks Only if these regulations are observed can safe working be ensured during care and ma...

Page 21: ...in and screwed connections Further regulations Observe the regulations In addition to the safety information listed above please observe the following Accident prevention regulations Generally recognised safety regulations occupational health requirements and road traffic regulations The instructions provided in this operating manual Regulations relating to operation maintenance and repair Warrant...

Page 22: ...ing All the important functions for field use are controlled during operation The following functions can be set Individual working depth of both rotors Swath width Single rotor operation through manual changeover Optional single rotor operation with hydraulic single lift Optional crop processing in two single swaths with night swath equipment The rake can be pulled by tractors of 40 kW 54 hp or m...

Page 23: ...Attachment carrier Folding sustainer Transport holder for tine supports Main frame Tine arm Rear swath former Deflector bridge Transport chassis Rotor chassis Main drive Lift limiter T gear box Steering arm Lift arm console Steering Front swath former Tine support ...

Page 24: ... 4 40 4 16 H Height without the upper tine supports for transport position 3 70 3 47 U Width at transport wheels 11 5 80 15 3 and 380 55 17 2 89 and 2 98 T Track width 2 61 N Height lighting equipment 1 00 R Height bottom reflector 0 65 S Clearance bottom reflector 2 10 Machine main frame level Machine attachment carrier cat 2 lowered to 20 mm from the ground H H T U S R N A 20 cm ...

Page 25: ... know the machine 25 Dimensions in work position Work position m A Length 8 95 H Height in work position 2 10 U Raking width 6 55 V Working width max 7 35 X Clearance tine support swath former max 0 80 A H X U V ...

Page 26: ...sis axle load Sustainer 1240 kg Lower link 1345 kg Output connections Minimum output of the tractor 40 kW Lighting equipment power supply 12 V 7 pin plug socket ISO 1724 Hydraulic connections 1 x single acting hydraulic control device For optional hydraulic swath former 1 x double acting hydraulic control device Hydraulic pressure 150 210 bar PTO shaft speed max 540 rpm Lower link Fixable in heigh...

Page 27: ... A Swath deposit Swath former for front rotor Standard Swath former for rear rotor Standard Rotors tine supports tines Number of rotors 2 Number of arms per rotor 12 front 13 rear Number of tines per tine support 4 front 5 rear Removable tine arms Standard Setting the working depth on the rotor Mechanical Hydraulic single lift Tine saver Wheels Rotor chassis 16 x 6 50 8 6 PR Transport chassis 11 5...

Page 28: ...on Use the single acting hydraulic control device on the tractor to release the lift arm locking mechanism Pull the cable on the mechanical lock and keep the cable tensioned Fold the rotors in fully using the single acting hydraulic control device on the tractor Single acting hydraulic control device on the tractor Headland Using the single acting hydraulic control device on the tractor raise both...

Page 29: ...c single lift Here the left rotor remains in the headland position Raise the machine to the headland position using the single acting hydraulic control device Pull the cable on the left cable controlled ball valve once Lower the right rotor using the single acting hydraulic control device on the tractor Single acting hydraulic control device on the tractor Night swath Machine in work position Set ...

Page 30: ... required to assemble the machine Do not perform assembly work yourself The following points are required to be met for the machine to be in proper condition Observance of a sequence of work steps Compliance with tolerances and torques Knowledge of work safety during assembly Incorrect assembly can result in damage to the machine or accidents Check list for parts which were supplied loose Quantity...

Page 31: ...t the combination tractor and machine to the smallest steering angle Switch off the tractor and secure it against rolling away Switch off the tractor and secure it Before you dismount Switch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury may be caused as a result Check the angle of lock The P...

Page 32: ...aw the same length off the slide tube and guard tube Deburr the ends of the tube Remove the swarf Grease the sliding surfaces well If the PTO shaft has been shortened the minimum overlap and the minimum distance must be checked again when it is operated with another tractor Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a marking on the gua...

Page 33: ...th the entire combination tractor with hitched machine For example a straight kerb Check if the machine follows the tractor in the same track If the machine is pulled at an offset angle behind the tractor the tracking must be checked and adjusted This work must be carried out by a dealer Checking the track If the machine rolls at an offset angle to the tractor when driving a straight line the dire...

Page 34: ...tions Hydraulic connections Observe the safety information Observe the safety information Disregard for safety information can lead to serious or fatal injury See chapter Safety page 6 Increased risk of injury When the machine is being coupled to the tractor there is an increased risk of injury Therefore Never stand between the tractor and machine Secure the tractor against rolling away Actuate th...

Page 35: ... link in accordance with the operating manual of the tractor manufacturer lift slightly and secure Slightly raise the lower link Switch off the tractor and secure it Swivel in the sustainer See Swivelling in the sustainer page 36 With the lower link in the work position lift it off the ground until the main frame of the machine is tilted approximately 1 degree forwards Engage the lower link at the...

Page 36: ...e sustainer After coupling the machine to the tractor raise and secure the sustainer Switch off the tractor and secure it Pull the fixing pin from the sustainer Swivel in the sustainer Lock the fixing pin in the transport position Fixing pin ...

Page 37: ...ry See PTO shaft length page 31 Check that the tractor s PTO stub shaft is clean and lubricated Couple the PTO shaft to the tractor and the machine Ensure that the PTO shaft is engaged on the shaft ends Secure the guard tubes so that they cannot rotate at the same time Couple the wide angle joint to the machine s PTO stub shaft PTO shaft Chain Wide angle joint Tractor Wide angle joint with freewhe...

Page 38: ...eft and right behind the warning signs on the transport chassis and lock them in place securely Wheel chock Secure the tractor against rolling away Never remove the wheel chocks from in front of the wheels if the tractor is not otherwise secured against rolling away Persons could be run over by the machine or the tractor Serious or fatal injury may be caused as a result ...

Page 39: ...nnect the plug for the 12 V power supply to the 7 pin plug socket on the tractor Checking the electrical cables Check the electrical cables The electrical cables must not chafe or hang loose Electrical cables that have been torn away or worn through must be replaced Otherwise damage to the machine may be caused as a result 7 pin plug ...

Page 40: ...actor s control devices In the transport position secure the control devices on the tractor against unintended actuation and lock them if possible Uninten tional activation of a control device can trigger unpredictable movements of the machine and cause serious machine damage and personal injury Serious or fatal injury may be caused as a result Check the routing of the hydraulic hoses Close or dis...

Page 41: ... secure it Close the ball valve Connect the hydraulic coupling on the machine to the single acting hydraulic control device Roll up the control cables and store them in the tractor cab Pressure line Ball valve Connecting the hydraulic system correctly Ensure that the hydraulic system is connected correctly otherwise damage to the machine and personal injury will be caused as a result ...

Page 42: ...sent in the slewing and working area of the machine Persons could be caught by the machine within this area Serious or fatal injury may be caused as a result Avoid the hazard area The rotors are considered a hazard area Do not stand in the hazard area The rotors may lower or turn Serious or fatal injury may be caused as a result Remove tine supports When carrying out adjustment work on the machine...

Page 43: ... applies when performing all adjustment work Check tyre pressures Secure the machine Lower the machine to the work position Undo appropriate bolts and or screws Make the required adjustment Tighten loose bolts Fit and secure the tine supports The following work steps are described in this section Rotor pitch Tine lifting Working depth ...

Page 44: ...e chassis ex works However the optimum setting depends on the soil condition and on the type of crop The optimum raking quality is achieved when the tines in the front working area have the lowest possible ground clearance before the crop is deposited see adjacent illustration Overview of the rotor settings 20 mm 20 mm Tines Crop pickup increases the distance between the tines and the ground 0 mm ...

Page 45: ... ball valve Switch off the tractor and secure it Undo the four bolts on the running wheel slightly Push the wheel carriers into the required position See Overview of the rotor settings page 44 Retighten the bolts 4 x M12 bolts to 85 Nm Close the ball valve Close the ball valve before adjustment If the ball valve is open and there is an operating error the machine can lower itself and cause serious...

Page 46: ...rol cam The illustration opposite shows the right rotor The functions are identical for the left rotor Tighten the adjusting screw Fit and secure the tine supports Move the adjusting screw in the rotational direction of the rotor Late lifting of the tines increases the raking width Move the adjusting screw against the rotational direction of the rotor Early lifting of the tines means that the work...

Page 47: ...inst turning using the retainer Adjust the working depth on the second rotor in the same way Readjust the working depth to suit the field conditions if necessary Ten turns of the crank equate to a rotor tine height adjustment of about 15 mm After making the adjustment use the retainer to secure the working depth crank against turning The working depth can now be set at the rear rotor in the same w...

Page 48: ...of the rotor The nuts must be attached against the rotor direction Check the tine position The tine legs must be parallel If necessary loosen the screwed connection until both tine legs run parallel Checking the tine position Check the tine position for each tine If the tine saver is overtightened the tine legs become splayed Proceed as follows Check the tine position Loosen the screwed connection...

Page 49: ...blic roads fold in all deflector bars and rotors and secure the machine All tine supports which have tips that point at right angles to the direction of travel and which are at a height of less than 2 metres must be removed The machine should only be towed by agricultural or forestry tractors The empty weight of the tractor must be greater than the weight of the machine The driver and keeper of th...

Page 50: ...accidents with fatal injuries may be caused as a result Removing the tine supports attaching the tine guards For operation on public roads and in the park position all tine supports which are level with the field of vision 2 0 m must be removed or be secured using the supplied tine guards Otherwise traffic accidents and accidents with fatal injuries may be caused as a result Observe the contour of...

Page 51: ... m For road transport the height of the machine can be reduced to a minimum height of 3 70 m The following work steps are described in this section Setting for the maximum transport height Insert the swath former Swivel the swath former Setting for the minimum transport height Fold in the deflector bar Removing the tine supports Place the tine supports in the transport holder Inserting the swath f...

Page 52: ...ransport height Setting for the minimum transport height page 54 Inserting the swath former Inserting the swath former Release the T bolt Insert the swath former as far as the deflector bar Tighten the T bolt Move the machine into its transport position See Moving the machine into the transport position page 57 Swath former T bolt Only release the swath former when it is in the work position The s...

Page 53: ...le acting hydraulic control device is required for this additional equipment If a hydraulic swath former is fitted proceed as follows Move the machine into its transport position See Moving the machine into the transport position page 57 Fold the swath former forwards using the tractor s double acting hydraulic control device Attach the required tine guards See Attaching the tine guard page 58 Swa...

Page 54: ...he work to the transport position and lock them in place Proceed as follows Lower the machine to the work position using the single acting hydraulic control device Raise the machine to the headland position using the single acting hydraulic control device in the tractor Switch off the tractor and secure it Release the deflector bar by pulling it out of the lock for the work position Fold the defle...

Page 55: ...pports 1 from both of the rotors Pull off the tine support Place the tine supports in the transport holder Two transport holders for the tine supports are located on the machine s frame Insert the tine support into the transport holder and secure it using lynch pins Lynch pin Tine support 1 1 1 1 1 1 1 Outer tine supports Outer tine supports Tine support Rear transport holder Front transport holde...

Page 56: ...e swath former Release the T bolt Fully insert the swath former Tighten the T bolt Swath former T bolt Only release the swath former when it is in the work position The swath former s T bolt must only be loosened in the work position with the machine lowered Otherwise damage to the machine and serious personal injury may be caused as a result ...

Page 57: ...the single acting hydraulic control device on the tractor Release the mechanical lock control cable to secure the rotors Check that the locks of both lift arms are engaged Switch off the tractor and secure it Close the ball valve Make sure the machine is standing level Before changing from the transport to the work position and vice versa make sure the machine is standing level The machine could t...

Page 58: ... tine support via an elastic rope Take a tine guard from the holder Place the tine guard over the tines of the first tine support and at tach the elastic rope hooks to the tine support Repeat this process for the other tine supports Repeat the entire process for the tine supports on the other side of the machine Exercise caution when close to unprotected tines Maintain a sufficient distance from u...

Page 59: ...be caused as a result Before pulling away check the immediate vicinity Always make sure that you have a clear field of vision and in particular look out for children within the operating area of the machine When the vehicle is in motion lock the control devices on tractor Do not transport people or objects on the machine Adjust your speed to road conditions Do not exceed a maximum speed of 50 km h...

Page 60: ...chine Secure the machine against accidental starting and rolling away Use wheel chocks The machine must stand on a level firm and secure surface and be supported during the work if necessary Unsecured or non supported machines can cause accidents Serious or fatal injury may be caused as a result No persons in the working area Ensure that no persons are present in the slewing and working area of th...

Page 61: ...e guards and secure them in their brackets The tine guards are stowed in holders to the right and left of the main frame Switch off the tractor and secure it Release the elastic rope of the first tine guard Remove the tine guard Place the tine guard into its bracket Repeat this process for the other tine supports Secure the tine guards using the safety splints on the brackets Repeat the entire pro...

Page 62: ...he horizontal position No persons in the working area Ensure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area Serious or fatal injury may be caused as a result Hydraulic swath former Moving the hydraulic swath former into the horizontal position Before lowering the machine move the hydraulic swath former into the hor...

Page 63: ...e on the tractor to release the lift arm locking mechanism Pull the control cable on the mechanical lock and keep the cable tensioned Lower the machine into the work position using the single acting hydraulic control device on the tractor Release the mechanical lock control cable Switch off the tractor and secure it ...

Page 64: ...e deflector bar After the tines have been attached all protective devices must be moved from the transport to the work position Release the deflector bar by pulling it out of the lock for the transport position Fold the deflector bar through 120 and engage it in the lock for the work position Lynch pin Tine support Rear hole Deflector bar Lock for transport position Lock for work position ...

Page 65: ...ght of the front swath former can be adjusted to suit the contour of the ground Adjusting the front swath former Adjusting the front swath former lengthwise Loosen the screws Move the front swath former into the required position Fit and tighten the bolts Adjust the height of the front swath former as follows Release the T bolt Move the swath former to the required height Tighten the T bolt Front ...

Page 66: ...former Loosen the bolts in the elongated holes Move the swath former into the desired position Screw it into the new position Adjusting the rear swath former in the direction of travel Adjusting the rear swath former in the direction of travel Remove the bolts from the elongated holes Position the swath former in the direction of travel In the new position refit the bolts and tighten them Swath fo...

Page 67: ...as follows Release the T bolt Move the rear swath former into the desired position Tighten the T bolt Adjusting the angle The swath former can be turned at a right angle to the direction of travel Release the T bolt Turn the swath former into the required position Tighten the T bolt Swath former T bolt Swath former T bolt ...

Page 68: ...pond for a short time Do not allow the slip clutch to respond for longer than 3 seconds If the clutch responds for a longer period of time it will become worn and the disconnect torque will drop Do not compress the PTO shaft The PTO shaft between the tractor and machine must not be compressed when in the work position or transport position If compressed PTO shafts can cause damage to the machine a...

Page 69: ...lands Suitable working speeds Select a driving speed approx 4 to 12 km h at which the crop is picked up cleanly and completely The working speed depends on the machine settings and the particular crop Swath width The swath width depends on working width working speed tine lifting settings and transverse rotor pitch as well as crop condition The swath width is between approx 1 50 m and approx 2 00 ...

Page 70: ... speed of 540 rpm Select a driving speed at which the crop is picked up cleanly and completely Start swathing at the edge of the field and at headlands to avoid sub sequently driving over the crop The slip clutch of the machine may also respond at low speed if resistance is increased due to excess crop or obstacles No persons in the working area Ensure that no persons are present in the slewing an...

Page 71: ...t possible to deposit the crop in two parallel swaths night swath function To use the night swath function use the steering rod to offset the machine by a 30 degree angle Switch off the tractor and secure it Loosen the locking pins on the rear wheels of the left hand rotor and set to freewheel Set the tine lifting on both rotors to late lifting See Tine lifting page 46 Open the ball valve on the s...

Page 72: ...shaft locks in place Finishing single rotor operation Switch off the PTO shaft drive Use the lift limiter to lift the rotors out until they are both secured by the lift limiter Using the tractor s hydraulic control device pull the release cords and relieve the lift limiters of load to make it possible to release the lock of the lift limiters Use the tractor s hydraulic control device to lower both...

Page 73: ...e from the tractor seat The work sequence is not interrupted Setting the hydraulic single lift Lift both rotors to the headland position against the lift limiter Actuate the ball valve for hydraulic single lift once using the control cable Use the tractor s hydraulic control device to lower the front rotor to the work position Front rotor Rear rotor Tractor Ball valve ...

Page 74: ...he rotors into the work position Driving on headlands The rotors can be raised for crossing swaths that have already been deposited Raise the machine to the headland position using the single acting hydraulic control device in the tractor Lower the rotor again in order to create a new swath The PTO shaft must not be switched off when driving in the headland position Ball valve ...

Page 75: ...nsure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area Serious or fatal injury may be caused as a result Do not clean bearings or hydraulic parts with high pressure cleaners Do not clean bearings or hydraulic parts with high pressure cleaners The high pressure cleaner removes the grease film from the bare metal surfa...

Page 76: ...Do not clean the bearings and piston rods of hydraulic cylinders using a high pressure cleaner After cleaning Lubricate all bearings after cleaning Care For a long service life we recommend the following Apply a protective layer of oil to all uncoated work tools Only use approved biodegradable oil e g rapeseed oil Repair any paint damage ...

Page 77: ...fety page 6 Keep children away from the machine Forbid children from playing on or around the machine Select a parking area to which no unauthorised persons have direct access Metal edges and machine work tools can cause serious injury Make sure the machine is standing level Before changing from the transport to the work position and vice versa make sure the machine is standing level The machine c...

Page 78: ...aulic couplings in storage pockets Disconnect the lighting connectors and place them in the storage pockets Wind the electric cables onto the hook Pull off the PTO shaft and place it on the holder provided Lower the lower link until the sustainer rests safely on the ground Release the latch between lower link and attachment carrier Unhitch the machine Remove or cover all tine supports that are lev...

Page 79: ...Serious accidents may be caused if the machine starts acciden tally Use OEM replacement parts Many components have special properties that are essential for the stability and correct operation of the machine Only spare parts and accessories supplied by the manufacturer have been tested and approved Other products may adversely affect the correct operation of the machine and safety The use of non O...

Page 80: ...kin is damaged by oil or lubricant seek medical advice immediately Avoid skin contact Avoid skin contact with these materials Protect your skin by means of protective skin cream or oil resistant gloves Contact can result in skin damage Do not use oils for cleaning Do not use oils or lubricants to clean your hands Swarf and abraded material in these materials can also result in injuries Change out ...

Page 81: ...g chocks Direction information Direction information right left front rear is given in relation to the direction of travel Rotary direction is defined as follows Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right The rotati...

Page 82: ...Observe the maintenance intervals The specifications relate to an average usage of the implement If subjected to heavier duty e g by contracting companies select the maintenance intervals to be shorter Also for extreme working conditions for example heavy dust creation shorter maintenance intervals are possible After 5 hours of operation Daily After 20 hours of operation After 50 hours of operatio...

Page 83: ...een on the bolt head are used The torque specifications refer to a dry coefficient of friction 0 12 Tighten safety bolts and nuts with a 10 higher value Bolt size Bolt quality 8 8 10 9 12 9 M 6 9 9 Nm 7 3 ft lbs 14 Nm 10 3 ft lbs 17 Nm 12 5 ft lbs M 8 24 Nm 17 7 ft lbs 34 Nm 25 ft lbs 41 Nm 30 3 ft lbs M 10 48 Nm 35 4 ft lbs 68 Nm 50 2 ft lbs 81 Nm 59 8 ft lbs M 12 85 Nm 62 7 ft lbs 120 Nm 88 6 ft...

Page 84: ...ghtening torques for the following screwed connections 85 Nm Tine support clamping bolt 120 Nm Tine support fixing screw 90 Nm spring tine 20 Nm Rotor chassis wheel nuts 300 Nm Transport chassis wheel nuts Tine support 120 Nm 85 Nm Spring tines 90 Nm 20 Nm Wheel nut ...

Page 85: ... gun attachment fitting Lubricate the bearings with one or two presses of the grease gun If you feel resistance at the second press do not proceed any further Too much grease will force the bearings apart Dust and dirt can penetrate into the bearings This leads to premature wear Steering rod Lifting cylinder lower side Front wheel axles on both rotors Attachment carrier Rear wheels on the right ha...

Page 86: ...e season each time after cleaning with a high pressure cleaner Greasing schedule for PTO shafts Check the guard components Check all guard components of the PTO shafts for wear or damage visual inspection Replace any defective guard components An unguarded PTO shaft or damaged guard components can cause very serious injuries during operation No Quantity Part Greasing interval 1 1 Drive shaft 100 W...

Page 87: ...oss of oil top up to the required volume Remove all tine supports and the plug under the rotor Turn rotor by hand so that the filling port is between two tine arms Once per season fill between the cam track with 2 3 pumps on the grease gun Move the rotor further and repeat the process until the cam track is fully lubricated Refit plug and tine supports Bleed valve View from above Plug View from be...

Page 88: ...ny road transport as required for example before setting the tine height before and after the season Gearbox Oil capacity litres SAE 90 API GL 4 Angular gearbox 1 0 Rotor gear front 0 6 Rotor gear rear 0 6 Do not drive with worn or damaged tyres Replace worn or damaged tyres immediately There is a high risk of accident when driving on the road with such tyres Tyre pressures bar Rotor chassis 1 5 T...

Page 89: ...sult Exercise caution when welding Do not perform any welding work in the vicinity of the hydraulic hoses Hydraulic oil can catch fire very easily Clean hydraulic system Close or disconnect the quick release couplings with great care Remove any dirt or air which has entered the hydraulic system The hydraulic system may otherwise be seriously damaged Material damage or personal injury may be caused...

Page 90: ...the steering Contact your dealer if specifications differ Never carry out any work on the steering or tracking yourself Otherwise traffic accidents and accidents with fatal injuries may be caused as a result A A S S Only middle steering rod is adjustable Rear steering rod not adjustable Front steering rod not adjustable L1 2344 mm L2 3610 mm L3 1841 mm welded Front steering rod Middle steering rod...

Page 91: ...available to order from your dealer Hydraulic single lift Hydraulic single lift makes it possible to deposit the crop using the forward rotor during operation as a single swath See Hydraulic single lift page 73 Night swath The optional night swath equipment makes it possible to deposit the crop in two parallel single swaths night swath function See Night swath page 71 ...

Page 92: ...ice is required for this additional equipment The requirements for road transport must also be complied with when using the hydraulic swath former Hydraulic swath former Removing the tine supports attaching the tine guards For operation on public roads and in the park position all tine supports which are level with the field of vision 2 0 m must be removed or be secured using the supplied tine gua...

Page 93: ... tine saver is required for each tine For a good swath deposit both tine legs must run parallel to one another This must also be ensured after fitting the tine saver See Tine saver page 48 Spare wheel The optional spare wheel can replace any wheel on the rotor chassis The spare wheel is fitted to the transport chassis in a special bracket Tine saver Spare wheel ...

Page 94: ... heavily contaminated Rotor tines set too low Chapter Preparing for use section Rotor pitch page 45 Chapter Coupling the machine section Coupling the lower link page 35 Machine not operating cleanly at high speed Rotor tines set too high Uneven terrain Chapter Preparing for use section Rotor pitch page 45 Speed too high to process fodder mass Reduce speed Rotor dragging crop along Unclean swath fo...

Page 95: ...work position page 62 Machine sinks during transport journeys Ball valve not closed Close the ball valve Chapter Safety section Hydraulics page 15 Transport lock not engaged Check the transport lock For the hydraulic single lift option Rear rotor cannot be lowered Transport locking bar still active Release the transport locking bar using the control cable Lowering the machine to the work position ...

Page 96: ...gle lift 3 way ball valve activated by front lift cylinder Rear lift pull cylinder Rear steering chassis for option night swath option Ball valve coupling plug Tractor Double acting hydraulic control device for hydraulic swath former option Single acting hydraulic control device Hydraulic swath former option ...

Page 97: ...d black right hand brake light right hand rear light right side light yellow white red black black white left side light white brown connector and socket 7 pin in accordance with ISO 1724 left rear light left indicator left brake light earth connecting plug 7 pin in accordance with ISO 1724 right indicator brown brown ...

Page 98: ... Plastic parts Plastic parts can be disposed of in normal household waste residual waste depending on the laws specific to your country Metal parts All metal parts can be sent for recycling Oil In terms of waste legislation environmentally compatible hydraulic oils must be stored collected and disposed of separately in accordance with regulations Rubber Rubber parts such as hoses or tyres must be ...

Page 99: ...d health requirements of the EC Directive 2006 42 EC The following standards have been consulted for proper compliance with the health and safety requirements quoted in the EC Directive DIN EN ISO 12 100 2010 DIN EN ISO 4254 1 2009 DIN EN ISO 4254 10 2009 DIN 11001 3 1998 Kverneland Group Kerteminde AS Kerteminde 15 01 2012 Uwe Kellermeier EC authorised representative Type plate and CE marking Swa...

Page 100: ...EC Conformity Declaration 100 ...

Page 101: ...rms 82 F Faults 94 Filling quantities 87 H Hydraulic single lift Adjusting 73 74 I Implement Putting away after the season 78 L Lower link Coupling 35 Lubrication points 85 General 85 PTO shafts 86 M Machine Uncoupling 78 Maintenance 79 Lubrication points 85 Maintenance intervals 82 Screwed connections 83 O Oil Disposal 80 Filling quantities 87 Protective measures 80 Operation 68 P Preparation Wor...

Page 102: ...ensions in work position 25 Implement equipment 27 Noise measurement 27 Tractor equipment 26 Weights 26 Tightening torques Screwed connections 83 Spring tines 84 Tine arms 84 Wheel nuts 84 Tine support Attaching 64 Two wheel rake 22 Tyres 88 Tyre pressures 88 W Wheel chocks 38 ...

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