Kutai electronics ATS-PLC Operation Manual Download Page 5

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ATS-PLC

1.6 Exterior Overview

Front

Color Touch-Screen

Power on Indicator
LED (Blinking)

Press to return to main page at anytime
Press and hold for 10 sec to execute touch screen sensitivity adjustment function

Home Button

Rear

Removable DIN
terminals

Terminal Number

Communication
Expansion Sockets

Removable DIN
terminal

Mounting Hole

Summary of Contents for ATS-PLC

Page 1: ... TEL 886 7 8121771 FAX 886 7 8121775 Website www kutai com tw Headquarters No 3 Ln 201 Qianfu St Qianzhen Dist Kaohsiung City 80664 Taiwan ATS PLC Ver1 0 Programmable Touch Screen Automatic Transfer Switch Control Unit Operation Manual ...

Page 2: ... 6 Exterior Overview 5 1 7 ATS PLC Quickly Start 6 SECTOIN 2 TOUCH SCREEN PANEL OVERVIEW 2 1 Status Icons 8 2 2 Start Up Screen 8 2 3 AUTO Mode 9 2 4 OFF Mode 10 2 5 Manual Mode 11 2 6 TEST Mode 12 2 7 Program Mode 13 SECTOIN 3 KCU XX COMMUNICATION MODULE CONFIGURATION SECTOIN 4 SPECIFICATION AND INSTALLATION 4 1 General Specification 26 4 2 Unit Dimension And Installation Reference 26 SECTION 5 T...

Page 3: ...hes and the customizable features to fulfill the operator s needs All configurations are stored in the internal program memory to prevent loss of data or important settings during a power outage 1 4 Functions Features Microcomputer program control compact size and easy installation 5 7 inch color LCD touch screen Program and function setting via touch screen operation Voltage current frequency and...

Page 4: ... Setting ITEM SETTING RANGE UNIT FACTORY PRESET Normal standby Over Voltage Protection 110 530V 10V unit 250V Over Voltage Reset Value 20 0V 1V unit 5V Normal standby Under Voltage Protection 80 470V 10V unit 180V Under Voltage Reset Value 0 20V 1V unit 5V Normal standby Over Frequency Protection 51 75 Hz 1 Hz unit 65 Hz Over Frequency Reset Value 10 0 Hz 1 Hz unit 1 Hz Normal standby Under Freque...

Page 5: ...r Overview Front Color Touch Screen Power on Indicator LED Blinking Press to return to main page at anytime Press and hold for 10 sec to execute touch screen sensitivity adjustment function Home Button Rear Removable DIN terminals Terminal Number Communication Expansion Sockets Removable DIN terminal Mounting Hole ...

Page 6: ...efer to chapter 5 wiring diagram for completed wiring Step2 Turn on the DC power and set the ATS PLC controller under OFF mode Step3 Into programming mode Step4 Setting current time Refer to 2 7 3 1 Step5 Select Language Refer to 2 7 3 2 Step6 Setting system phase and CT rated Refer to 2 7 5 1 Step7 Select switch type Refer to 2 7 5 3 ...

Page 7: ...fer to 2 7 5 5 Step10 Power on Normal side AC volt input and set the ATS PLC under Manual mode Step11 Operate testing Manually start the genset and transfer the load from Normal to Standby source by press touch key Step12 Manually transfer the load go back to Normal Source and stop the genset by press touch key Step13 Repeat Step 11 12 to make sure the ATS works or not Step14 Set the ATS PLC on AU...

Page 8: ...ower source not connected Connecting failure Overload or trip warning Reverse phase sequence warning ATS failure Incorrect operation Incorrect password entered System locked Please contact with dealer Icon Function Engine remote start TDEN TDNE TDEC TDES Time delay countdown Return to last page Modification will not be saved if pressed in setting mode Enter Save Increase Decrease Move right Move l...

Page 9: ...essage Area Normally shows the time any Warning when failure occurs Pointer Analog Mode Green Normal Range Red Abnormal Range Press to change display mode to digital display Standby source Data Programming Buttons Note 01 3 Phase 3 Wires selection sequence L12 L23 L31 3 Phase 4 Wires selection sequence L12 L23 L31 L1N L2N L3N Note 02 Volt Amp Frequency display sequence Volt Amp Hz 2 3 2 Numerical ...

Page 10: ...urrent Date From OFF Press PROG to Enter System Programming In OFF 2 4 2 Event Log Display Screen Press to Erase Events Failure Events Display Max Of 40 entries Move up Return to last page Time of Failure Listed in order of occurrence Move down Home Key Press to Return to OFF Screen Attention If controller left untouched or no entries being selected in 60 seconds the screen will automatically retu...

Page 11: ...Display Screen Normal Source Supplying ATS Connection Status Normal Source Data Display Area In MANUAL Standby Source Manual Connect Button Engine Start Stop button Standby Source Data Display Area 2 5 2 Manual Mode Display Screen Standby Source Supplying ATS Connection Status Normal Source Manual Connect Button Engine Start Stop Button ...

Page 12: ...inates When Selected Test With Load Botton Test Without Load Button In TEST Mode Button Illuminates When Selected Attention When executing Test while emergency source is connected system will bypass With Load Without Load Selection and exercise testing with load 2 6 2 With Load Testing Screen Display Blue Represents the Currently Displayed Parameter for Standby Source ...

Page 13: ...sh Set New Passcode Change Passcode Disable Passcode Set Brightness Screen Saver Comm Interface Download Image En Dis Communication Baudrate RS485 Slave Address System Power Time Delay Switch Type Exerciser Factory Setting Protection Setup System Phase CT Setting TDEN TDNE TDES TDEC TDOF MCCB Type 1 Motor MOT Type 2 Motors ACB Type Kutai TS Type Double Throw 1 Coil Double Throw 2 Coils Normal OV U...

Page 14: ...ameter Setting Pleas Refer to Chapter 2 8 5 Current Mode PROGRAM Home Key Press to Return Directly To OFF Screen Display Attention If controller left untouched or no entries being selected in 60 seconds the screen will automatically return to OFF mode display screen 2 7 2 Enter Program Mode Procedure Error Warning Error Message Mute Attention The error message is displayed for 5 seconds only and t...

Page 15: ...eturn to Previous Page 2 7 3 1 System Clock Setting When selected the background turns blue Return to last page button Modification are not saved if pressed Decrease Increase Enter and Save Attention The adjustment of system clock directly affects the automatic exerciser test and event log records therefore it is vital to setup the correct current time and date when install the unit for the first ...

Page 16: ...traditional English and Spanish When selected the back ground turns blue When selecting the language it turns blue 2 7 3 3 Passcode Setting Return to last page button Modification are not saved if pressed Correct Enter and Save Attention The Passcode protects only the authority to change or adjust the parameter setting will not affect the operation of the controller s functions ...

Page 17: ...e or Disable Passcode Once passcode is set to change or disable the passcode enter System Setup and click Passcode Change Passcode Disable Passcode 2 7 3 5 Brightness Adjustment Brightness Backlight adjustment buttons Screen Saver time When set to maximum the screen saver mode will be cancelled Brightness Adjustment ...

Page 18: ...ote communication interface settings and download personalization of the startup screen function Communication Interface Setting Download Startup Screen General Description Attention For Startup Screen download program please refer to Appendix 02 2 7 4 1 Remote Communication Interface Setting Baud Rate Setting RS485 Address Setting Enable Disable ATS PLC Remote Communication ...

Page 19: ...________________________________________________________ ATS PLC 19 2 7 5 System Parameter Setting System Parameter Setting General Description 2 7 5 1 System Power Setting System Power Setting Phase Selection CT Setting Range 50 6000 5A ...

Page 20: ...e Delay Setting Current Setting Red Adjustable Rang Black Attention All time delay setting is 2 seconds per Unit 2 7 5 3 Transfer Switch Type Setting Transfer Switch Type Setting Transfer Switch type Selection Blue represents the type selected Attention When inconsistent transfer Switch is selected may cause the ATS fails to operate ...

Page 21: ...4 Scheduled Automatic Testing Exerciser Setting Exerciser Disabled Attention When Exerciser is disabled All corresponding adjustments are omitted Exerciser Enabled Exercise with without load Schedule Interval Range 1 to 4 weeks Day 1 MON 2 TUE Hour 24hrs Minutes 00 to 59 Exercise Duration 0 to 120 Unit Minute ...

Page 22: ...5 5 Voltage Frequency Protection and Voltage and Current Reading Adjustment Normal OV UV OF UF Standby OV UV OF UF Reverse Phase Voltage and Current Reading Adjustment General Description Voltage and Current Adjustment Load Current Adjustment Normal Source Voltage Adjustment Standby Source Voltage Adjustment ...

Page 23: ...ge Adjustment Phase to Neutral Voltage Adjustment Attention This screen is displayed in 3 Phase 4 Wire system voltage setting only 2 7 5 6 Reset to Factory Setting Default Resetting Parameters to Factory Default Factory Reset Confirmation Attention When execute factory reset all modified system parameters will be override to factory preset default setting ...

Page 24: ...ity of the generator Always make sure the remote communication setting is turned off to ensure the safety of the servicing personnel nearby If the KCU 03 Ethernet module installed on the ATS PLC you can remotely monitor and operate the ATS and generator using the IPhone and Android mobile phones Free App software is available for Apple iOS5 1 system or above and android operating system 2 3 3 or a...

Page 25: ...___________________________________________________________________________________________ ATS PLC 25 ...

Page 26: ...tage Measurement Range 50 530 Vac 50 60 Hz Frequency Measurement Range 40 75 Hz Remote Start Contact 7A 250 Vac Max Normal ON Contact 7A 250 Vac Max Emergency ON Contact 7A 250 Vac Max Alarm Output Contact 7A 250 Vac Max Operating Temperature 20 to 60 C Storage Temperature 30 to 80 C Operating Humidity Maximum 90 relative humidity Weight 750 g 2 4 2 Unit Dimension and Installation Reference Unit m...

Page 27: ...___________________________________________________________________________________________ ATS PLC 27 SECTION 5 TYPICAL WIRING 5 1 MCCB Type ATS Wiring Diagram 3P 4P 220 Vac also called the BTS switch ...

Page 28: ...___________________________________________________________________________________________ 28 ATS PLC 5 2 MCCB Type ATS Wiring Diagram 2P 220 Vac ...

Page 29: ...___________________________________________________________________________________________ ATS PLC 29 5 3 MOT Type ATS Wiring Diagram 3P 4P 220 Vac Motor Operated MCCB ...

Page 30: ...___________________________________________________________________________________________ 30 ATS PLC 5 4 MOT Type ATS Wiring Diagram 2P 220 Vac ...

Page 31: ...___________________________________________________________________________________________ ATS PLC 31 5 5 Air Circuit Breaker Type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 32: ...___________________________________________________________________________________________ 32 ATS PLC 5 6 Air Circuit Breaker Type ATS Wiring Diagram 2P 220 Vac ...

Page 33: ...___________________________________________________________________________________________ ATS PLC 33 5 7 Single Coil Double Throw Type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 34: ...___________________________________________________________________________________________ 34 ATS PLC 5 8 Single Coil Double Throw Type ATS Wiring Diagram 2P 220 Vac ...

Page 35: ...___________________________________________________________________________________________ ATS PLC 35 5 9 Dual Coil Double Throw Type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 36: ...___________________________________________________________________________________________ 36 ATS PLC 5 10 Dual Coil Double Throw Type ATS Wiring Diagram 2P 220 Vac ...

Page 37: ...________ ATS PLC 37 5 11 KUTAI TS XXX Type ATS Wiring Diagram 3P 4P 220 Vac ELS N2 GREEN CN1 5 BROWN CN1 1 N3 WHITE CN1 9 BLACK BLUE CN1 10 CN1 6 NLS CS1 N1 CS1 CS1 PINK RED CN1 11 CN1 2 ORANGE CN1 3 COIL 220V CS2 GRAY CN1 8 RED WHITE CN1 12 YELLOW CN1 4 CN1 Connector CS2 CS2 E2 E3 E1 ...

Page 38: ...____________________________ 38 ATS PLC 5 12 KUTAI TS XXX Type ATS Wiring Diagram 2P 220 Vac ELS BROWN CN1 1 N1 N2 CN1 9 WHITE BLUE BLACK CN1 6 CN1 10 CS1 CS1 NLS CN1 2 RED PINK CN1 11 ORANGE CN1 3 COIL 220V CS2 CS2 CN1 12 RED WHITE CN1 4 YELLOW E1 E2 CN1 Connector ...

Page 39: ...___________________________________________________________________________________________ ATS PLC 39 5 13 KME WN Type and AICHI WN type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 40: ...___________________________________________________________________________________________ 40 ATS PLC 5 14 KME WN Type and AICHI WN type ATS Wiring Diagram 2P 220 Vac ...

Page 41: ...___________________________________________________________________________________________ ATS PLC 41 5 15 SOCOMEC ATyS 3S type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 42: ...___________________________________________________________________________________________ 42 ATS PLC 5 16 SOCOMEC ATyS 3S type ATS Wiring Diagram 2P 220 Vac ...

Page 43: ...___________________________________________________________________________________________ ATS PLC 43 5 17 SOCOMEC ATyS 3e type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 44: ...___________________________________________________________________________________________ 44 ATS PLC 5 18 SOCOMEC ATyS 3e type ATS Wiring Diagram 2P 220 Vac ...

Page 45: ...___________________________________________________________________________________________ ATS PLC 45 5 19 SOCOMEC ATyS 6 type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 46: ...___________________________________________________________________________________________ 46 ATS PLC 5 20 SOCOMEC ATyS 6 type ATS Wiring Diagram 2P 220 Vac ...

Page 47: ...___________________________________________________________________________________________ ATS PLC 47 5 21 SOCOMEC ATyS 6e type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 48: ...___________________________________________________________________________________________ 48 ATS PLC 5 22 SOCOMEC ATyS 6e type ATS Wiring Diagram 2P 220 Vac ...

Page 49: ...___________________________________________________________________________________________ ATS PLC 49 5 23 MITSUBISHI MD type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 50: ...___________________________________________________________________________________________ 50 ATS PLC 5 24 MITSUBISHI MD type ATS Wiring Diagram 2P 220 Vac ...

Page 51: ...___________________________________________________________________________________________ ATS PLC 51 5 25 MERLIN GERIN MCB type ATS Wiring Diagram 3P 4P 220 Vac ...

Page 52: ...___________________________________________________________________________________________ 52 ATS PLC 5 26 MERLIN GERIN MCB type ATS Wiring Diagram 2P 220 Vac ...

Page 53: ...___________________________________________________________________________________________ ATS PLC 53 5 27 System Voltage different From AC220V wiring Diagram ...

Page 54: ...arp and pointy objects when calibrating touch screen Use standard touch panel stylus only to prevent damage to the screen Step 1 Power on controller Step 2 Press and hold Home key for 10secs to enter the calibration As shown in the below illustration Step 3 first coordinate will first appear in the upper left hand corner aim for the center of the coordinate and press Total of 7 coordinates needs t...

Page 55: ...e successfully calibrated the screen will display Saving Calibration Parameters to end the sensitivity calibration Attention Once sensitivity calibration begins all coordinate must be calibrated before system is able to return to normal operation If accidentally touched the screen or inaccurate adjustment is made during calibration please completed the rest of calibration first before resuming to ...

Page 56: ...to ATS PLC user will need to connect a KCU 01 USB communication module optional to the controller Step 1 Before connecting the ATS PLC to the PC user must first install the KCU 01 Modules and ATS PLC Image Transfer Software software to the PC Drivers are supplied in the supplied software disk or can be downloaded from Kutai Electronics website www kutai com tw Step 2 Remove all other communication...

Page 57: ...er Communication Setup and click on ATS PLC Communication Interface Step 10 Disable ATS PLC communication function Step 11 Return to Communication Setup and click Download Image Step 12 The controller will display the follow screen Step 13 Click on Start on PC screen to begin file download Step 14 File downloading ...

Page 58: ...Step 16 Click on OK to end the downloading sequence Step 17 Click on Link and select Disconnect and remove the USB connection Attention After image is downloaded Step 15 if user wishes to change to other image or download image to another controller please remove USB connection from PC and re plug it again and retrace back to Step 2 ...

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