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Operation manual STORNELLO

®

 

 

 

Prevention measures for users 

 

Safety instruction for all operations 

 

 

Safety Warnings Common for Sanding or Polishing Operations 

WARNING

 

- Do not use a damaged accessory. Before each use inspect the accessory such as 

abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire 

brush for loose or cracked wires. If power tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. After inspecting and installing an accessory, 

position yourself and bystanders away from the plane of the rotating accessory and run 

the power tool at maximum no-load speed for one minute. Damaged accessories will 

normally break apart during this test time. 

WARNING

 

Wear personal protective equipment. Depending on application, use face shield, safety 

goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves 

and workshop apron capable of stopping small abrasive or workpiece fragments. The 

eye protection must be capable of stopping flying debris generated by various 

operations. The dust mask or respirator must be capable of filtrating particles generated 

by your operation. Prolonged exposure to high intensity noise may cause hearing loss. 

WARNING

 

- Keep bystanders a safe distance away from work area. Anyone entering the work area 

must wear personal protective equipment. Fragments of workpiece or of a broken 

accessory may fly away and cause injury beyond immediate area of operation. 

DANGER

 

- Hold the power tool by insulated gripping surfaces only, when performing an operation 

where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory 

contacting a "live" wire may make exposed metal parts of the power tool "live" and could 

give the operator an electric shock. 

DANGER

 

- Position the cord clear of the spinning accessory. If you lose control, the cord may be 

cut or snagged and your hand or arm may be pulled into the spinning accessory. 

DANGER

 

- Never lay the power tool down until the accessory has come to a complete stop. The 

spinning accessory may grab the surface and pull the power tool out of your control. 

DANGER

 

- Do not run the power tool while carrying it at your side. Accidental contact with the 

spinning accessory could snag your clothing, pulling the accessory into your body. 

DANGER

 

- Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the 

housing and excessive accumulation of powdered metal may cause electrical hazards. 

DANGER

 

- Do not operate the power tool near flammable materials. Sparks could ignite these 

materials. 

DANGER

 

- Do not use accessories that require liquid coolants. Using water or other liquid coolants 

may result in electrocution or shock. 

Further safety instructions for all operations 

Kickback and Related Warnings 

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. 

Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power 

tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. 

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering 

into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel 

may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point 

of pinching. Abrasive wheels may also break under these conditions. 

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided 

by taking proper precautions as given below. 

 

WARNING 

- Maintain a firm grip on the power tool and position your body and arm to allow you to 

resist kickback forces. Always use auxiliary handle, if provided, for maximum control over 

kickback or torque reaction during start-up. The operator can control torque reactions or 

kickback forces, if proper precautions are taken. 

 

 

Summary of Contents for STORNELLO 7699950001

Page 1: ...1 Designed and engineered by Künzle Tasin S r l PRECISION VERTICAL SANDER Operating Manual and Safety Instructions STEN118 ...

Page 2: ...2 ...

Page 3: ... person or objects Anybody operating the machine should understand how to use and operate it before starting up it Keep this manual for future reference This manual is an ENGLISH translation of the original version in Italian For a new manual contact Kunzle Tasin S r l BUSINESS MANAGEMENT AND PRODUCTION SITE Via Cajkovskij 14 20092 Cinisello Balsamo MI Italia Tel 39 02 66040930 Fax 39 02 66013445 ...

Page 4: ...ions for polishing operations 14 Instruction on correct machine use 15 Machine specifications 15 Machine warnings 16 Prohibited use 16 Starting the machine 16 Machine Adjustment procedures 17 Adjusting the sanding pressure and or inclination of the plate 17 Tool speed adjustment 18 Setting plate or other sanding tool 18 Procedures for disassembly and replacement of the plate 18 Routine maintenance...

Page 5: ...r to the operator or others if HAZARD warnings on the machine or in this manual are ignored or not kept to Read and follow all HAZARD warnings on this machine or in this manual WARNING means Injury may occur to the operator or others if WARNING notice on the machine or in this manual are ignored or not kept to Read and follow all WARNING notices on the machine or in this manual CAUTION means Damag...

Page 6: ...ontains important safety information and to prevent improper use of the machine It can answer many doubts or questions so you can work with the machine easily and safely The removal of the safety protections may involve risks to life and limb Familiarize yourself with the machine before starting work If there is or is assumed a situation not described in this manual please contact Kunzle Tasin S r...

Page 7: ...on against electric shocks use a circuit protected with a differential cut out switch WARNING Tampering with the grounding plug in any way may result in death from elctrocution Do not cut remove or break the grounding plug If the socket does not match the plug consult a qualified electrician WARNING Do not use the machine if the switch does not open and close HAZARD If the machine is used with the...

Page 8: ... become distracted during sanding operations check what is happening continually Use common sense Do not use the machine when tired Compliance with safety measures and warnings HAZARD Using the machine when not fully assembled may cause injury and damage to people or objects Do not use the machine when it is not fully assembled Keep all fittings tightly closed Maintain machine settings in accordan...

Page 9: ...c cable to move the machine HAZARD Injury or damage may occur if the sander machine runs over the power supply cable and it becomes damaged Keep the cable away from the lower part of the machine to avoid contact with the tool or the abrasive Always keep the power supply cable raised above the machine HAZARD The moving parts of this machine may cause serious injury and or damage Keep hands feet and...

Page 10: ...ic cable to move the machine HAZARD Injury or damage may occur if the sander machine runs over the power supply cable and it becomes damaged Keep the cable away from the lower part of the machine to avoid contact with the tool or the abrasive Always keep the power supply cable raised above the machine HAZARD The moving parts of this machine may cause serious injury and or damage Keep hands feet an...

Page 11: ... power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock DANGER If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety DANGER Stay alert watch what you are doing and use common sense when operat...

Page 12: ...and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service WARNING Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Safety instruction for all operations Safety Warnings Common for Sanding or Polishing O...

Page 13: ... arm may be pulled into the spinning accessory DANGER Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control DANGER Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body DANGER ...

Page 14: ...ckback WARNING Do not attach a saw chain wood carving blade or toothed saw blade Such blades create frequent kickback and loss of control Additional safety instructions for sanding operations Safety Warnings Specific for Sanding Operations WARNING Do not use excessively oversized sanding disc paper Follow manufacturers recommendations when selecting sanding paper Larger sanding paper extending bey...

Page 15: ...ble from the machine before performing maintenance 7 Always use the machine in well ventilated areas 8 Always dispose of the sawdust appropriately 9 Use the type and amount of abrasive specified in the instruction manual 10 Always keep the work area well lit 11 The use of accessories other than those recommended in this manual may cause injury 12 Always use the sander machine inside buildings Do n...

Page 16: ...ng the pressure of the plate by the handwheel but always move at a constant speed or lift the machine adjust and slowly move closer to the surface Starting machine To start the machine proceed as follows 1 Become familiar with the machine and read all instructions and safety notice Ensure that all operators read this manual 2 For Wood and Metal version standard set the dust bag to the suction tube...

Page 17: ... with a constant pressure regulated previously by the operator by adjusting the handwheel pressure control If you exercise an additional and excessive pressure on the sander machine may be non uniform and non optimal finishing surface 13 To switch off the STORNELLO pressing the starting shutdown button on the main handle of the machine unlock the lock button and then release it Machine adjustment ...

Page 18: ... in delivery N 1 white nylon washer thickness 2 5 mm for all versions Wood Metal and Glass N 4 shim rings 0 5mm for Wood and Metal version The use of this washer and of these rings must be used for the adjustment in height of the plate or tool used and for compensation of abrasive consumption abrasives non woven tynex brushes or metal consumption or aging of the plates then they must be used in fa...

Page 19: ...a deeper cleaning remove the locking ring with a small screwdriver pic 2a 2b 2c clean the balls with hot water or a mild cleaning blow the exposed bearings with compressed air and replace each ball with your trim ring The operation is executable on all wheels Careful not to lose the internal components of the wheel CODE SPARE PART BALL OC000303500B0N0 Replacing front spherical wheels for the user ...

Page 20: ...0011 code 4 Insert the washer on the pin of the new spherical wheel screw the new spherical with long pin into the threaded insert in the crankcase insert the spring in the pin coming out of the crankcase and screw the handwheel blocking it with high strength threadlock Spare parts Always use original spare parts K T Failure to use K T spare parts or repairs adjustments carried out by unauthorized...

Page 21: ...ure of the disc acting on the handwheel control pressure The abrasive smoothes not enough or its speed is not enough or does not remain in the correct position Consumed or unsuitable abrasive Change the abrasive Insufficient pressure on the disc Increase pressure on the disc Sanding dust not allow the adjustment of the pressure on the disc Remove sanding dust Consumed sanding disc Replace the sand...

Page 22: ...t with the following harmonized standards Hand held motor operated electric tools Safety General requirements EN 60745 1 2009 A11 2010 Hand held motor operated electric tools Safety Part 2 3 Particular requirements for grinders polishers and disk type sanders EN 60745 2 3 2011 A2 2013 A11 2014 A12 2014 A13 2015 Electromagnetic compatibility EMC Requirements for household appliances electric tools ...

Page 23: ...ing it over to a designated collection point for the recycling of waste electrical and electronic equipment The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment For more information about where you can drop off your waste equipment for r...

Page 24: ...24 www kunzletasin com ...

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