Kugelmann K-TRONIC Operating Instructions Manual Download Page 1

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// OPERATING INSTRUCTIONS

K-TRONIC

Control system

Art. no. 100

44928

.201

| Version 1.

| EN

Kugelmann Maschinenbau e.K.

Gewerbepark 1-5

87675 Rettenbach a.A.

GERMANY

www.kugelmann.com

[email protected]

+49 (0) 8860 / 9190-0

kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and

tradition in municipal technology. With passion, we manufacture reliable and

pioneering machines - we love what we do.

Summary of Contents for K-TRONIC

Page 1: ...nenbau e K Gewerbepark 1 5 87675 Rettenbach a A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ...

Page 2: ...Subject to modifications 2 Control system k tronic English ...

Page 3: ...ctions of left shift key 17 Differentiation path dependence and manual mode 19 Changing between manual mode and path dependence 20 Motor unit option 22 A Motor unit petrol 22 B Motor unit diesel 24 Electrical adjustment of spreading pattern option 26 Additional function when pressing right shift key or spreading button 28 Setting of spreading materials for the individual chambers 30 Spreading unit...

Page 4: ...Setup screens 39 Description of user menu points 42 Emptying 42 Daily statistics 43 Complete statistics 43 Simulation speed km h 44 Key tone ON 44 Show output counter option 44 Language D GB F I 45 Working with locked chambers 46 Display of errors and warnings 48 Display of actual values during spreading operation 49 Index 50 4 Control system k tronic English ...

Page 5: ...ersion V7 The slave is the switching electronics at the rear of the spreader The slave controls all hydraulic valves furthermore electric consumers like rotating beacon and working headlights are controlled by the slave The electrical supply of the spreader is accomplished by a secured line from the vehicle battery Together with the control lines of the master this supply line is connected with th...

Page 6: ...odifications Operating elements of control system k tronic Button 1 Button 2 Button 3 Button 4 Button 5 Button 6 Button ON Left turning knob Middle turning knob Right turning knob 6 Control system k tronic English ...

Page 7: ...able as the voltage may drop extremely during the starting procedure If the control system is already switched on in particular vehicles with a board voltage of 12 Volt recognize this as error low voltage Turning knob left middle right The turning knobs are provided with a detent mechanism Turning from one detent to the next produces a control tone The control tone may be switched off The turning ...

Page 8: ...reading Option Page 32 Vehicle speed Page 16 Rotating beacon on off Page 11 Motor unit on off Option Page 22 24 Electrical spreading control spreading material yes no Option Page 36 Brine spreading on off Option Page 32 33 Spreader works path dependent in manual mode Page 20 21 Spreader operating pause page 12 13 8 Control system k tronic English ...

Page 9: ...preading width Page 16 Operator levels Level1 Level2 Option Page 14 Left shift key not activated pressed Page11 17 Electrical adjustment of spreading pattern option Page 26 Right shift key spreading button Page 14 26 Output counter left chamber option Page 34 Output counter brine tank option Page 35 Output counter right chamber option Page 34 Operating instructions 9 www kugelmann com English ...

Page 10: ...Subject to modifications 10 Control system k tronic English ...

Page 11: ...s button 2 again to switch off the working headlight Display changes from to Button 3 is the left shift key Various settings concerning the spreading operation are possible by pressing this button To execute the individual actions hold button 3 pressed Display changes from to The functions of buttons 1 2 4 5 and 6 as well as the functions of the turning knobs change see paragraph left shift key By...

Page 12: ...on with button ON the spreader is set to PAUSE To start spreading press button 4 Display of button 4 changes from to The black bar behind the spreading quantities will be deleted and the sum of the spreading quantities will be shown instead of Display during spreading 12 Control system k tronic English ...

Page 13: ...in order to interrupt spreading for a short time Display of button 4 changes from to The sum of spreading quantities is replaced by and the spreading densities are marked with a dark bar Display during PAUSE Operating instructions 13 www kugelmann com English ...

Page 14: ...ht shift key to set different options concerning spreading operation and spreading materials To execute the individual actions hold button 6 pressed The functions of buttons 1 2 3 4 and 5 as well as the functions of the turning knobs change see paragraph right shift key Depending on the options of the spreading unit the displays of the buttons 1 2 3 4 and 5 get new symbols By releasing button 6 yo...

Page 15: ...ll as the upper and lower limit can be set in the menu Output rate for right chamber The output quantity for the right chamber can be set at the right turning knob The increments per turning knob detent as well as the upper and lower limit can be set in the menu Sum of output quantities Display of sum of both chambers in grammes per square metre g m In case of pre wetted salt equipment the proport...

Page 16: ...play is intended for controlling purposes and should indicate the same speed as the speedometer At first assembly of the spreader the speed signal is adjusted to the respective vehicle The adjustment of the speed signal is executed by the distributor or the service personnel If the spreader is running in manual mode the simulation speed set here is displayed Temperature display option Displayed on...

Page 17: ...ionally Depending on the spreader options additional symbols may be displayed though these symbols can not be influenced by the left shift key For example the display may look like this The functions of buttons 1 4 and 6 change with the left shift key pressed Button 1 Stop start motor unit Option Page 22 Special equipment Button 4 Switching between Manual operation and path dependence Page 19 Oper...

Page 18: ... 2 and 5 as well turning knobs are not occupied with the left shift key pressed When activating the shift key nominal values are shown instead of actual values In addition the measured supply voltage 13 1V is displayed in the upper line 18 Control system k tronic English ...

Page 19: ...vehicle speed Manual operation During manual operation the control system k tronic calculates the quantity of spreading material for the spreading operation by means of the set simulation speed independently of the actual vehicle speed If you switch to spreading operation by means of button 4 spreading starts with manual operation even if the vehicle is standing still Operating instructions 19 www...

Page 20: ...ed the symbol changes to Display changes to Press button 4 Display changes to Release button 3 The display shows Press button 4 to start spreading Display changes to From now on the spreader works in manual mode with the set simulation speed of The simulation speed can be set in the user menu See paragraph Setting of simulation speed 20 Control system k tronic English ...

Page 21: ...ld button 3 pressed the symbol of button 3 changes to Display changes to Press button 4 Display changes to Release button 3 Display changes to Spreading is path dependent again At vehicle standstill spreading operation is automatically interrupted Operating instructions 21 www kugelmann com English ...

Page 22: ...ng motor unit not running A Motor unit petrol 1 Starting the motor unit petrol The ignition at the motor unit must be switched on The display shows Hold button 3 pressed the symbol changes to Display changes to Press button 1 short tipping is enough because the starting pulse is extended to the necessary period As soon as the motor unit starts the Display changes to Release button 3 The display sh...

Page 23: ...mbol changes to Display changes to Push button 1 short tipping is enough to switch off the motor unit Display changes to Release button 3 The display shows If contrary to expectations the motor unit stops during driving the display changes from to Please do not forget to switch off ignition after operation otherwise the starter battery of the motor unit may be empty next time the motor should be s...

Page 24: ...tipping is enough because the starting pulse is saved in the control system Release button 3 Preheating of engine is indicated Depending on temperature this procedure may take up to 15 seconds The display indicates As soon as the diesel unit has started the preheating light goes out Display changes to If contrary to expectations the diesel unit should not start it is possible that the ignition at ...

Page 25: ... symbol changes to Display changes to Push button 1 short tipping is enough to switch off the motor unit Display changes to Release button 3 The display shows If contrary to expectations the motor unit stops during driving the display changes from to Operating instructions 25 www kugelmann com English ...

Page 26: ...e spreading pattern During level change the set value is adopted to the level memory The set value is assigned to the currently set user level During first assembly fixed values are determined and saved for the left middle and right point Smaller or larger steps can be defined for the displacement of the spreading pattern to the left side compared to the displacement to the right side The two posi...

Page 27: ...Subject to modifications Operating instructions 27 www kugelmann com English ...

Page 28: ...pear at spreaders with output counters The symbol for brine spreading does only appear at spreaders with additional equipment pre wetted salt Hold right shift key pressed Reset output counter right chamber Page 35 Output counter right chamber Page 35 Reset output counter brine tank Page 35 Output counter for brine tank Page 35 28 Control system k tronic English ...

Page 29: ...utput counter left chamber Page 34 Output counter left chamber Page 34 Brine spreading off on Page 32 Spreading material left chamber Page 30 Spreading material right chamber Page 20 Operating instructions 29 www kugelmann com English ...

Page 30: ...ing knob until the desired spreading material is set e g salt On the display the new spreading material appears Release button 6 The spreading material name is hidden on the display The new spreading material with all stored data remains saved in the set user level Assignment of spreading material for right chamber The set spreading material for the right chamber appears over the spreading density...

Page 31: ...ervice menu can be selected The following spreading materials can be selected Salt Refined salt Grit Sawdust Special1 Special2 If a different spreading material is selected for a chamber this selection must be assigned to both user levels and The setting is always assigned to the level currently set at the user display An automatic transfer of the spreading material selection to the other user lev...

Page 32: ...s thus 6 grammes brine per m and 14 grammes salt per m To change the part of brine press button 6 press it down and set the percentage of brine by means of the middle turning knob You have the possibility to set a different value for the part of brine for each user level and Activate brine The display shows Keep right shift key button 6 pressed Display changes to Press button 4 Display changes to ...

Page 33: ...Release right shift key Button 6 Display changes to Decide for each user level whether brine should be activated or not Activation deactivation is assigned to the currently set user level or If the left shift key is pressed the actual value for the brine part in relation to the total output appears on top in the middle Operating instructions 33 www kugelmann com English ...

Page 34: ...s can be reset to 0 The output counters can be set to the unit litre or kilogram or without units This ensures simple control of the quantity of spread material Output counter left chamber Reset of output counter of left chamber The display shows Keep right shift key button 6 pressed Display changes to Then press button 3 for a short time to set the counter reading to Display changes to Release ri...

Page 35: ... time to set the counter reading to Display changes to Release right shift key button 6 Display changes to Output counter for brine tank only with option brine equipment resetting output counter of left chamber Keep right shift key button 6 pressed Then press button 2 additionally to reset the counter reading to Now release right shift key Button 6 Operating instructions 35 www kugelmann com Engli...

Page 36: ...by means of rotation of the spreading disc If the operator display shows a symbol spreading material leaves the rotating spreading disc If a can be seen on the display no spreading material is spread The electrical spreading control does not show whether one of the chambers for spreading material is empty 36 Control system k tronic English ...

Page 37: ...If double dosing is not active the output quantity is adjusted by means of the left and right turning knob All settings which have to be made for both screws in case of double dosing are made only for one dosing unit if double dosing is switched off Main display without double dosing Output quantity dosing Output counter dosing option Output counter brine tank option Operating instructions 37 www ...

Page 38: ...kly by the operating personnel For safety reasons the control system k tronic activates the operating state when calling up the user menu To reach the user menu keep the left shift key pressed the display of the button changes to now press button 6 then release the buttons 38 Control system k tronic English ...

Page 39: ...Activate button 5 for switching ON or lock button 5 for switching OFF the current switching state is displayed in the corresponding menu line with small symbols for switched on activated for switched off locked Setup screens In the setup screens values can be modified in the currently valid areas The setup screen page is built up in 3 columns Up to 3 values can be set per setup screen You reach th...

Page 40: ...tities total time and distance It is not possible to reset these statistics Simulation speed km h The speed for manual operation can be set in this setup screen Display brightness Definition of brightness of display and button lighting Key tone ON The key tone and the turning knob tone can be switched off by means of this soft switch Show output counter option This soft switch sets whether the out...

Page 41: ...Four languages are available German English French Italian Details menu All details of the user interface and the spreader are set here These settings must only be executed by trained personnel Operating instructions 41 www kugelmann com English ...

Page 42: ...dark color 1st line in user menu Press button 6 The setup screen for emptying is built up Setting of speed for emptying the individual chambers with the turning knobs below Left turning knob for left spreading chamber Right turning knob for right spreading chamber Middle turning knob for optional brine tank If a value larger than 0 is set the individual drives begin to run By pressing a turning kn...

Page 43: ... highlighted in dark color By pressing button 6 the page with the daily statistics will be displayed The daily statistics can be reset by the user by means of button 1 all entries of the daily statistics will be deleted Exit the daily statistics with button 4 without deleting values Complete statistics The complete statistics indicate the total quantity and counter readings of the spreader it can ...

Page 44: ... tone may be switched on For controlling purposes the current switching state for the key tone is displayed in the menu line tone switched on tone switched off Show output counter option This soft switch sets whether the output counter readings option should be displayed at the operator display if a appears next to button 5 the output counters can be shown if a appears next to button 5 the output ...

Page 45: ...uage D GB F I Setting of display language in this setup screen The following languages can be chosen German English French and Italian Selection by turning the middle turning knob Operating instructions 45 www kugelmann com Deutsch ...

Page 46: ...the total quantity is drawn evenly from both chambers If a partition wall is available the total quantity is spread according to the proportion of the chambers Display with locked chambers during spreading operation If the chambers are locked with each other the sum of the output quantities is written in large numbers and the output quantities of the left and right chamber are written in small num...

Page 47: ...ser levels or During locking the values of the output quantities minimum maximum and step per turning knob detent are adopted from the set spreading material During locking these values relate to the sum and not to the single chambers These settings are made in the details menu by the distributor Operating instructions 47 www kugelmann com Deutsch ...

Page 48: ...ate meaning a warning is shown and the number of the warning is shown If no error is active at the same time at the warning display the warning is written in clear text at the display and 3 short signal tones are emitted The signal tone can be stopped by shortly pushing button 3 or button 6 or by means of one of the 3 turning knobs If a new error or warning is detected a new signal tone is emitted...

Page 49: ...ollowing values are displayed Spreading density left and right Sum of spreading densities Spreading width Measured supply voltage Position of spreading pattern adjustment only with option electrical spreading pattern adjustment Brine part with pre wetted salt equipment only with option pre wetted salt equipment Operating instructions 49 www kugelmann com Deutsch ...

Page 50: ...omplete statistics 40 43 Control tone 44 D Daily statistics 40 43 Deactivate brine 33 Details menu 41 Display brightness 40 Display output counter 40 44 Display ranges 8 Double dosage 37 E Emptying 40 42 K Key tone ON 40 44 L Language D GB F I 41 45 Language settings 45 Left shift key 17 Locked chambers 46 Locking of chambers 46 50 Control system k tronic Deutsch Deutsch ...

Page 51: ...t shift key 28 Rotating beacon 8 11 S Setup screens 39 Setting of simulation speed 44 Shift key left 11 17 Shift key right 14 28 Simulation speed km h 40 Slave 5 Spreading image position 26 Spreading materials 30 Spreading operation 12 Spreading width 16 Start motor unit 22 Switch off motor unit 23 25 T Temperature display 16 Turning knob 7 U User menu 18 38 User menu content 40 User menu points d...

Page 52: ...Subject to modifications ...

Page 53: ... Rettenbach a A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ...

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