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Kubota Impac 500, Owner'S Manual

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Kubota Impac 500 Owner'S Manual Download Page 2

TABLE OF CONTENT 

INTRODUCTION

 

...................................................................................

               

1

 

PRODUCT IDENTIFICATION

 

.............................................................   

 

1

 

SAFETY

 

.................................................................................................

       

2

 

SAFETY LABELS ...........................................................................

  

2 - 3

 

OPERATIONAL SAFETY................................................................

  

4 - 6

 

INSTALLATION INSTRUCTIONS .................................................

   

7 - 1

4

 

IMPAC 500 OPERATING CONTROLS ..........................................

  

1

5

 

OPERATING THE IMPAC 500 SYSTEM......................................

..  

1

6

 - 1

7

 

IMPAC 500 INSPECTION AND MAINTENANCE.........................

..  

1

8

 -

 

2

1

 

ELECTRICAL WIRING DIAGRAM .................................................

  

 2

2

 

WARR

A

NTY ....................................................................................

 

 2

3

 

QUALITY SERVICE / CONTACT INFORMATION .........................

  

 2

3

 

SPECIFICATIONS ..........................................................................

 

 2

4

 

Notes

 ..

...

...........................................................................................

 

 2

5

 

CONTACT INFORMATION . ............

..................................

.............

  23

Summary of Contents for Impac 500

Page 1: ...IMPAC 500 IMPAC forKubota SAFETY INSTALLATION OPERATION MAINTENANCE OWNER S MANUAL MODEL Impac 500 ...

Page 2: ...TIONAL SAFETY 4 6 INSTALLATION INSTRUCTIONS 7 14 IMPAC 500 OPERATING CONTROLS 15 OPERATING THE IMPAC 500 SYSTEM 16 17 IMPAC 500 INSPECTION AND MAINTENANCE 18 21 ELECTRICAL WIRING DIAGRAM 22 WARRANTY 23 QUALITY SERVICE CONTACT INFORMATION 23 SPECIFICATIONS 24 Notes 25 CONTACT INFORMATION 23 ...

Page 3: ...s Manual provide information to assemble and install the IMPAC 500 system into the cargo box of your vehicle Refer to the Service section if any adjustments are required If you have any questions or concerns with the assembly installation or operation of the unit contact your IMPAC 500 System Representative or IMPAC CUSTOMERCONTACT CENTER 1 956 233 3294 When contacting the IMPAC 500 Customer Conta...

Page 4: ... load capacity at full extension 227 kg 500 lbs Maximum Vehicle operating angle 5 degrees OVERLOADING YOUR VEHICLE CAN CAUSE POTENTIAL SAFETY HAZARDS Read and obey all Safety Symbols Warnings Cautionary Notes and Operating Instructions on the IMPAC 500 and in this Manual Ensure that all placards are in place and legible Failure to comply with safety precautions in this Manual and on the IMPAC 500 ...

Page 5: ...ands away from this area while the unit is in use It is the responsibility of the Operator to advise others including bystanders of this risk NEVER remove the CAUTION label and replace immediately if missing BE CAREFUL BE CAREFUL NEVER depend on the hoist or rope to support a lifted load NEVER stand or move under a lifted load While operating the winch use the holding strap to maneuver the load DO...

Page 6: ...y have read and understood the Owner s Manual and have understood the proper operation and maintenance of the IMPAC 500 System should be permitted to operate the IMPAC 500 System General Safety Information READ and save all instructions NEVER engage in any practice that will divert your attention while operating the IMPAC 500 System NEVER operate the IMPAC 500 System from the Driver or Passenger s...

Page 7: ...ath of the load keep work area clear and free of obstructions DO NOT use for supporting an unattended load DO NOT use for towing other vehicles ALWAYS install cargo bed locking pins before operating the IMPAC 500 System Before Operating Visually inspect the hook synthetic rope hoist and accessories for any damage or wear Reject nylon slings with abnormal wear torn stitching broken or cut fibers or...

Page 8: ...rative or if a load must be left suspended for any length of time barricade and post signs under the load and on all three sides Turn off the Kubota and lock it so it cannot be moved Disclaimer The IMPAC 500 System is manufactured to exacting specifications and standards using high quality materials components and workmanship Guidelines for load lifting and safe operation need to be observed when ...

Page 9: ...el ground positioning it behind and in line with the Polaris Ranger This will make the installation easier See Figure 2 Figure 1 Remove the top of the box Remove the hardware package Figure 2 Tools needed for installation Remove the hardware that is securing the Lift System to the base of the box pallet See Figure 3 Figure 3 Page 7 1 Flat Head Screwdriver 2 Phillips Screwdriver 3 Utility Knife 4 C...

Page 10: ... bolt in front of bed tie down hinge Front Bolt Remove Bed Tie down Hinges Step 6 Use a 1 2 socket wrench to bolt support bolts Use the 5 16 x 1 with washers to bolt the Mount wall to the cargo bed Repeat on Driver Passenger Side Step 7 Place Passenger side of the Impac 500 Unit on top of the Wall Mount use a 1 2 socket wrench to bolt the 5 16 x 1 on the front and 5 16 x 3 4 bolts with washers on ...

Page 11: ...4 drill bit Mount the resetting fuse Part EZ677 Use 2pcs Part EZ609 Phillips Head Cap Screw S S 10 32 x 3 4 Long and 2pcs Part EZ661 Nylon Nut 10 32 As shown above Step 13 Install the Wire Part WG163 12 inch Ground Green Wire to Batteries Ground terminal and run it to the 10 post on the 4 Pole Solenoid by pushing it in through the existing wiring going into the center storage compartment under the...

Page 12: ...oing into the battery storage compartment Connecting the Red cable to the 5 16 post on the 4 Pole Solenoid and the Black cable to the Batteries Ground Terminal As Shown Below Page 10 Step 17 Drill 1 4 holes front side of the cargo bed to support the actuator cable and the Red plug power cable Use the 1 4 20 screws and the Nylock 1 4 20 Nut and the hose clamps provide After Installed connect the po...

Page 13: ...Actuator Cable through the top hole of the control box and connect it to the Actuator Control PEM Box Push remanding cable into box and close the box with the cover Use the existing holes clamp to secure the actutor cable to the control box As Shown Below ...

Page 14: ... 16 18x3 4 EZ579 Washer Flat 5 16 S S and EZ691 Nut Nylock 5 16 18 S S Then place the Driver Side Bracket E5164PB using the 10mm 1 25x40mm bolt provided and the E5167PB Spacer on the back to support the bracket Use the E5166PB Bridge Bracket Painted to provided support to the Driver Side Bracket E5164PB by using the self drilling screw to secure bridge to cab back wall Repeat the same without use ...

Page 15: ...t Painted E5164PB 1 2 Kubota Passener Side Bed Lock Cab Bracket Painted E5165PB 1 3 Kubota Driver Side Bed Lock Cargo Bed Bracket Painted E5168PB 1 4 Kubota Passenger Side Bed Lock Cargo Bed Bracket Painted E5169PB 1 5 Pin Locking 1 4 x1 3 8 Zinc EZ981 2 6 Driver Side Passenger Side 6 6 5 4 2 3 1 1 Kubota Open Cab Bed Lock System Page13 ...

Page 16: ...ota Driver Sdie Bed Lock Cab Bracket Painted E5164PB 1 9 Kubota Passenger Side Bed Lock Cab Bracket Painted E5165PB 1 10 Kubota Driver Side Bed Lock Cargo Bed Bracket Painted E5168PB 1 11 Kubota Passenger Side Bed Lock Cargo Bed Bracket Painted E5169PB 1 12 Pin Locking 1 4 x1 3 8 Zinc EZ981 2 13 13 13 12 11 7 8 9 10 1 2 4 2 3 5 1 This Bracket bolts down on the driver side Cargo Box This Bracket bo...

Page 17: ...s the Boom Push the switch toward OUT to extend the lift arms Push the switch toward IN to retract the lift arms See Figures 4a 4b STEP 2 Turn the key in the ignition switch on the Kubota to get power to the P500 unit Figure 4a Figure 4b The BOTTOM ROCKER SWITCH operates the Winch wire rope Push the switch towards DOWN to lower the hook load Push the switch towards UP to raise the hook load See Fi...

Page 18: ...OOM OUT control button This will cause the arms to raise from their parked position and rotate out approximately 120 over the Kubota bed To reverse the process and return the lift arms to their parked down position press and hold the BOOM IN control button until the arms are fully down Similarly to activate the crane winch press and hold the HOISTDOWNcontrol button to lower unwind the wire hook an...

Page 19: ...PULL FROM ANGLES as this can damage the lift arms Continuous pulls at angles will also cause the rope cable to pile up at one end of the winch drum This can jam the rope cable and damage the winch and or cable ALWAYS MAINTAIN at least five 5 wraps of rope cable on the winch drum otherwise the rope cable drum fasteners will not withstand the load STEP 11 Press and hold the BOOM IN button to move th...

Page 20: ...intenance is required to keep the unit in its best operating condition Here are a few tips that Owners Operators should periodically perform to keep the unit in top condition PLEASE REVIEW THIS INFORMATION If you have any questions please contact IMPAC 500 during normal business hours Central Standard Time Monday through Friday excluding holidays Synthetic Rope Page 18 ...

Page 21: ...ocalized bunching It should be noted that normal light fuzzing of the Plasma rope surface is to be expected in normal use This light fuzzing does not reduce the rated strength of the line and actually creates a protective layer on the rope that helps to prevent further damage 2 Plasma begins to lose strength above about 160 ºF and has a zero strength temperature around 250 ºC Signs of high tempera...

Page 22: ...y the same load each time Put a bright mark on the line at a point just beyond the tail of the splice one suggestion is to use a bright colored ribbon through one or two strands of he rope Put another bright colored mark or ribbon approximately 20 feet down rope from first mark These marks will be a reference for future measurements and should be located securely While under reference tension usin...

Page 23: ...than 10 Note It has been found that cleaners degreasers containing d Limonene citrus based cleaners can rapidly deteriorate HMPE based ropes Avoid contact with this chemical Each end user will determine through experience which signs of damage are more indicative of impending failure For example the critical damage mode of a rope that fails in service might be identified if the location of the bre...

Page 24: ... Plug In Red Wires to Winch Control Plug In PEM Control Box Black Wires to Winch Solenoid Winch PEM Control Box Black Cable to Red Plug Negitive Red Cable to Red Plug Positive Brown Blue Wire from Control Plug In 46 Long Actuator Extention Cable Driver Side Actuator Passenger Side Actuator PEM Actuator Control Box Impac 500 Actuator Diagram ...

Page 25: ...Key Ignition Terminal EZ289 72in Red 14GA Wire EZ796 1pcs Termianl Ring 14 x 10mm Stud EZ820 1pcs Male Bullet 14Ga Connector Kubota Installation Wiring Diagram Part WG161 Kubota Quick Connect Wire Quick Connect to Battery and 4 Pole Solenoid EZ549 2pcs Terminal Ring 8 x 5 16 Stud EZ476 1pcs Red Quick Connect Plug EZ172 120in Auto Black 8GA Wire EZ173 120in Auto Red 8GA Wire EZ182 2in Tubing Shrink...

Page 26: ... the Buyer s sole and exclusive remedy under this Warranty is the repair or replacement of any materials or parts determined to be defective by IMPAC 500 In no event shall IMPAC 500 be liable for incidental or consequential damages including but not limited to inspection or transportation cost cost of cover loss of profits loss of use damages or injury of any kind based upon claim for breach of Wa...

Page 27: ...n 277 kg 500 lbs Winch Capacity 277 kg 500 lbs Maximum Winch load capacity at full extension 277 kg 500 lbs Winch Hook 2 7 MT 3 Tons Eye Hoist with Latch Maximum vehicle operating angle 5 degrees LIFT SYSTEM LINAK ACTUATORS WINCH WARN DC 1000 ELECTRICAL Voltage System 12 Volts DC Voltage Winch 12 Volts DC WEIGHT 140 lbs DIMENSIONS OverallLength 1600mm 63 Overall Width 1264 mm 49 3 4 Page 25 ...

Page 28: ...IMPAC 500 NOTES Page 26 ...

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