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KTM Freeride E-XC NG 2018, Owner'S Manual

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KTM Freeride E-XC NG 2018 Owner'S Manual Download Page 69

SERVICE WORK ON THE CHASSIS 13

67

E00985-10

Main work

–

Remove screws

1

.

–

Remove screws

2

.

–

Take off the front fender.

13.15

Installing front fender

E00985-10

Main work

–

Position front fender. Mount and tighten screws

1

.

Guideline

Remaining screws,
chassis

M6

10 Nm (7.4 lbf ft)

–

Mount and tighten screws

2

.

Guideline

Remaining screws,
chassis

M6

10 Nm (7.4 lbf ft)

Finishing work

–

Install the headlight mask with the headlight. (

p. 102)

–

Install the KTM PowerPack. (

p. 108)

–

Lock the seat. (

p. 69)

–

Check the headlight setting. (

p. 105)

Summary of Contents for Freeride E-XC NG 2018

Page 1: ...OWNER S MANUAL 2018 Freeride E XC NG Art no 3213761en...

Page 2: ......

Page 3: ...the motorcycles can however not be completely excluded All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices c...

Page 4: ...5 Start button 20 6 6 Horn button 20 6 7 Light switch 20 6 8 Turn signal switch 21 6 9 Side stand 21 6 10 Ignition lock 21 6 11 Steering lock 22 6 12 Locking the steering 22 6 13 Unlocking the steerin...

Page 5: ...57 13 2 Removing the motorcycle from the lift stand 57 13 3 Bleeding the fork legs 58 13 4 Removing the fork protector 58 13 5 Installing the fork protector 59 13 6 Cleaning the dust boots of the fork...

Page 6: ...esidual current protection switch 110 17 6 Recharging the KTM PowerPack 111 17 7 Charging the KTM PowerPack in the Storage charging mode 113 17 8 Changing charging socket protection cap 115 18 COOLING...

Page 7: ...ned experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a t...

Page 8: ...rther instructions included carefully The safety instructions are highlighted in the text and are referred to at the relevant passages Info Various information and warning labels are attached in promi...

Page 9: ...ning labels or else you or others may fail to recognize sources of danger and become injured 1 Multifunction display 1 Chain tension 2 High voltage components 3 Rechargeable lithium ion battery 4 High...

Page 10: ...SAFETY ADVICE 8 C00846 01 Chain tension C00772 01 High voltage components A00171 10 Rechargeable lithium ion battery C00848 01 High voltage components see the Repair Manual A00207 10 Initial start up...

Page 11: ...werPack or the motor 2 Using the vehicle or the rechargeable lithium ion battery KTM PowerPack in a condition without proper maintenance 3 Using the vehicle or the rechargeable lithium ion battery KTM...

Page 12: ...rheating When power reduction is imminent the active driving mode indica tor flashes When power reduction is active all three driving mode indicators light up When all components have returned to thei...

Page 13: ...g and auxiliary fluids and used components comply with the applica ble laws and regulations in your country When disposing of the lithium ion battery KTM PowerPack and the 12 V battery comply with the...

Page 14: ...mechanical damage may cause an internal cell short circuit and cause the battery to self ignite Contact the KTM customer service immediately if major damage to the rechargeable lithium ion bat tery KT...

Page 15: ...ternational KTM Website http www ktm com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work is properly carried out as described...

Page 16: ...ed mode the vehicle can still be driven for a few more minutes before the vehicle switches off with blink code 11 Then recharge the KTM PowerPack until the battery charger ends the process at 100 The...

Page 17: ...15 4 1 View of vehicle front left example A00165 10 1 Front brake lever p 19 2 Rear brake lever p 19 3 Seat 4 Seat release 5 Shock absorber compression adjustment 6 Shock absorber rebound adjustment...

Page 18: ...icle rear right example A00166 10 1 Multifunction display p 23 2 Horn button p 20 2 Light switch p 20 2 Turn signal switch p 21 3 Main switch p 19 3 Start button p 20 4 Fork rebound adjustment 5 Fork...

Page 19: ...401946 10 The type label 1 is located on the front steering head 5 3 Key number H02562 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KE...

Page 20: ...xle clamp 5 6 Shock absorber article number H02222 10 Shock absorber article number 1 is stamped on the top of the shock absorber above the adjusting ring towards the motor side 5 7 Battery identifica...

Page 21: ...ottle grip A00175 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Main switch A00175 11 The main switch 1 is attached to the right side of the handlebar The main switch is also...

Page 22: ...ode is activated and the throttle grip is not twisted open the vehicle automatically switches back to standby mode Possible states The start button is in the neutral position The state of the vehicle...

Page 23: ...e stand 1 must be folded up and secured with rubber band 2 6 10 Ignition lock A00169 10 The ignition lock 1 is on the right behind the headlight mask Info When the ignition is switched on at the ignit...

Page 24: ...e vehicle Deactivate the vehicle p 43 Turn the handlebar as far as possible to the right Grease the steering lock regularly Universal oil spray p 139 Insert the key in the steering lock turn it to the...

Page 25: ...2 Driving mode display p 24 3 Electric motor indicator lamp p 24 4 Charge level indicator p 24 7 1 2 Map select tip switch 402133 10 The map select tip switch 1 determines the driving mode Possible st...

Page 26: ...creases Driving mode 3 is Advanced the greatest increase in power occurs immediately after which the motor power increases more slowly 7 1 4 Electric motor indicator lamp MIL 402136 11 The warning ton...

Page 27: ...e vehicle has been started again The selected driving mode 3 alternately flashes slow and fast Power is still reduced considerably due to temperature monitoring but 100 power is restored after the veh...

Page 28: ...2 Overview 7 2 1 Indicator lamps overview F01195 01 Possible states The high beam indicator lamp lights up blue The high beam is switched on Turn signal indicator lamp flashes green The turn signal i...

Page 29: ...l size After the display function check the wheel circumference WS is displayed briefly Info The number 2205 equals the circumference of the 21 front wheel with standard tires The display then changes...

Page 30: ...right of the display Press the button for 2 3 seconds The Setup menu is displayed and the active functions are shown Info If no button is pressed for 10 12 seconds the settings are automatically saved...

Page 31: ...n is pressed for 15 20 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is closed 8 6 Viewing the lap time Info This function can only...

Page 32: ...ode H the service hours of the motor are displayed The service hour counter stores the total traveling time Info The service hour counter is necessary for ensuring that service work is carried out at...

Page 33: ...changes to H or ODO 8 10 Adjusting the unit of measurement 400329 01 Condition The motorcycle is stationary Repeatedly press the button briefly until H appears at the bottom right of the display Press...

Page 34: ...ly until CLK appears at the bottom right of the display Press the button for 2 3 seconds Press the but ton for 2 3 seconds Increases the value Briefly press the button Increases the value Press the bu...

Page 35: ...P appears at the bottom right of the display Briefly press the button Press the but ton for 2 3 seconds The stop watch and the lap time are reset Briefly press the button Select a lap from 1 10 Press...

Page 36: ...tion Briefly press the button No function 8 17 Display mode SPEED TR2 trip master 2 400324 01 Repeatedly press the button briefly until TR2 appears at the top right of the display TR2 trip master 2 ru...

Page 37: ...s the average speed calculated using TR1 trip master 1 and S1 stop watch 1 The calculation of this value is activated by the first impulse of the wheel speed sensor and ends 3 seconds after the last i...

Page 38: ...speed sensor and ends 3 seconds after the last impulse Press the but ton for 2 3 seconds Displays of TR1 A1 and S1 are reset to 0 0 Briefly press the button Next display mode Press the but ton for 2...

Page 39: ...o the Setup menu Stores and closes the Setup menu Display mode SPEED CLK time The display changes to the Setup menu of the clock Next display mode No function No function Adjusting the clock Increases...

Page 40: ...n Display mode SPEED S1 stop watch 1 Displays of TR1 A1 and S1 are reset to 0 0 Next display mode No function No function Display mode SPEED S2 stop watch 2 The displays of S2 and A2 are set to 0 0 Ne...

Page 41: ...iation People who act without authorization endanger themselves and others Never leave the vehicle unattended Protect the vehicle against access by unauthorized persons Make sure that the pre delivery...

Page 42: ...operly Check the coolant level p 118 Check for chain dirt accumulation p 72 Check the chain rear sprocket motor sprocket and chain guide p 75 Check the chain tension p 73 Check the tire condition p 95...

Page 43: ...s twisted open the more the motor power increases The driving mode 3 is Advanced the greatest increase in power occurs immediately after which the motor power increases more slowly Info A red driving...

Page 44: ...pplying the brakes Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels Adjust application of the brakes to the respective riding situation and riding surface c...

Page 45: ...e you perform any work on the vehicle Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fi...

Page 46: ...e motorcycle against falling over or rolling away 10 9 Transporting the KTM PowerPack Warning Risk of injury The KTM PowerPack is very heavy Serious injury may result if the KTM PowerPack is not prope...

Page 47: ...eck the rear brake linings p 88 Check the brake discs p 79 Check the brake lines for damage and leakage Check the frame p 77 Check the swingarm p 77 Check the heim joint for play Check the tire condit...

Page 48: ...nufacturer Warranty Booklet One time interval Periodic interval 11 3 Recommended work Every 20 operating hours when used for motorsports Annually Every 100 operating hours Every 50 operating hours Onc...

Page 49: ...peed and low speed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect on the landing aft...

Page 50: ...e shock absorber p 68 Remove the motorcycle from the lift stand p 57 Install the KTM PowerPack p 108 Lock the seat p 69 12 4 Adjusting the high speed compression damping of the shock absorber Caution...

Page 51: ...08 Lock the seat p 69 12 5 Adjusting the rebound damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly The sho...

Page 52: ...y work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the KTM PowerPack p 107 Mount the covering cap p 71 Raise the motorcycle with a lift stand p 57 400988 10 Main work Measure the distance...

Page 53: ...preload of the shock absorber p 52 12 8 Checking the riding sag of the shock absorber 400990 10 Measure distance A of rear wheel unloaded p 50 With another person holding the motorcycle the rider wea...

Page 54: ...1 Raise the motorcycle with a lift stand p 57 Remove the shock absorber p 68 After removing the shock absorber clean it thoroughly 402659 10 Main work Loosen screw 1 Turn adjusting ring 2 until the sp...

Page 55: ...n on the outside of the spring Smaller weight differences can be compensated by changing the spring preload Finishing work Install the shock absorber p 68 Remove the motorcycle from the lift stand p 5...

Page 56: ...eline Compression damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Info Turn clockwise to increase damping turn counterclock wise to reduce damping 12 13 Adjusting the rebound damping of t...

Page 57: ...B from the center Hole distance B 3 5 mm 0 138 in The handlebar supports can be mounted in four different posi tions 12 15 Adjusting the handlebar position Warning Danger of accidents A repaired handl...

Page 58: ...pports in the required position Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly Position the...

Page 59: ...t stand 78129955100 Neither wheel is in contact with the ground Secure the motorcycle against falling over 13 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can...

Page 60: ...terior of the fork Tighten the bleeder screws Finishing work Remove the motorcycle from the lift stand p 57 Install the KTM PowerPack p 108 Lock the seat p 69 13 4 Removing the fork protector Preparat...

Page 61: ...g the dust boots of the fork legs Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the KTM PowerPack p 107 Mount the covering cap p 71 Raise the motorcycle with a lift stand p...

Page 62: ...ory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the KTM PowerPack p 107 Mount the covering cap p 71 Raise the motorcycle with a lift stand p 57 Remove the front wheel p 91 Remove the...

Page 63: ...rews 4 with the spacers Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line wiring harness and clamp Mount and tighten screws 5 Connect plug in connector and m...

Page 64: ...00206 10 Remove O ring 4 and protective ring 5 Take off the lower triple clamp with the steering stem Remove the upper steering head bearing 13 10 Installing the lower triple clamp H02564 10 Main work...

Page 65: ...screw The compression damping is located in left fork leg COM white adjusting screw Grooves are milled into the side of the upper end of the fork legs The second milled groove from the top must be fl...

Page 66: ...the cable tie s Finishing work Install front fender p 67 Install the headlight mask with the headlight p 102 Install the front wheel p 91 Check that the cable and brake lines are routed correctly Chec...

Page 67: ...he entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust the stee...

Page 68: ...d p 64 Remove the motorcycle from the lift stand p 57 Install the KTM PowerPack p 108 Lock the seat p 69 13 13 Greasing the steering head bearing H02387 01 Remove the lower triple clamp p 61 Install t...

Page 69: ...0 Main work Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Fi...

Page 70: ...shock absorber A00188 11 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mo...

Page 71: ...t up 13 19 Locking the seat C00804 01 Fold down the seat and push it down The seat engages with an audible click Finally check that the seat is correctly locked 13 20 Removing the spoiler Preparatory...

Page 72: ...nd hook it in at area A A00190 11 Mount and tighten screw 1 Guideline Screw for spoiler attachment M6 5 Nm 3 7 lbf ft Mount and tighten screw 2 Guideline Screw for spoiler attachment M6 5 Nm 3 7 lbf f...

Page 73: ...ork Check the battery discharge plug form ring p 71 Mount the covering cap 1 with one hand 13 23 Removing the covering cap Note Material damage Components damaged or destroyed by water or dirt Mount t...

Page 74: ...ng the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove the lubricant from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease...

Page 75: ...haft of the transmission to break in extreme cases If the chain is too loose however it may fall off the chain pinion or rear sprocket and block the rear wheel or damage the motor Ensure that the chai...

Page 76: ...M PowerPack p 107 Mount the covering cap p 71 Raise the motorcycle with a lift stand p 57 Check the chain tension p 73 F01191 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turnin...

Page 77: ...kit Info The motor sprocket rear sprocket and chain should always be replaced together 400987 10 Pull at the top part of the chain with the specified weight A Guideline Weight chain wear measure ment...

Page 78: ...screws chassis M6 10 Nm 7 4 lbf ft C00827 01 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece...

Page 79: ...Deactivate the vehicle p 43 Fold the seat up p 69 Remove the KTM PowerPack p 107 Mount the covering cap p 71 402151 01 Main work Check the frame for cracking and deformation If the frame exhibits crac...

Page 80: ...32 Checking the rubber grip 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sleeve on the left and onto the handle tube of t...

Page 81: ...the front brake lever with adjusting screw 1 Info Turn the adjusting screw clockwise to reduce free travel The pressure point moves away from the handlebar Turn the adjusting screw counterclockwise to...

Page 82: ...inated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in ac...

Page 83: ...dents Unsuitable brake fluid damages the brake system DOT 5 brake fluid attacks seals and brake lines DOT 5 brake fluid is silicone based and purple in color Do not use DOT 5 brake fluid Warning Envir...

Page 84: ...intenance will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid ca...

Page 85: ...ivery and the warranty shall be void Only use brake linings approved and recommended by KTM Warning Danger of accidents Unsuitable brake fluid damages the brake system DOT 5 brake fluid attacks seals...

Page 86: ...7 Mount pin 6 Info To make it easier to mount the pin push the retainer spring down Make sure the retaining spring is seated correctly Mount cotter pins 5 A00130 10 Position the brake caliper Mount sc...

Page 87: ...r to the handlebar and check free travel A Guideline Free travel on the rear brake lever 3 mm 0 12 in If the free travel does not match the specification Adjust the free travel of the rear brake lever...

Page 88: ...ents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake li...

Page 89: ...Only use clean brake fluid from a sealed container Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the KTM PowerPack p 107 Mount the covering cap p 71 Check the rear brake li...

Page 90: ...ng Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact w...

Page 91: ...licone based and purple in color Do not use DOT 5 brake fluid Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease cleaning agents brake fluid etc proper...

Page 92: ...s 4 Operate the rear brake lever several times until the brake lin ings are in contact with the brake disc and there is a pressure point A00201 12 Fill up the brake fluid to the level A Guideline Leve...

Page 93: ...0712 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the front wheel withdraw the wheel...

Page 94: ...ten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the front brake lever several times until the brake lin ings are in contact with the brake disc Remove the motorcycle...

Page 95: ...amaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the rear wheel withdraw the wheel spindle Take the rear wheel out of the...

Page 96: ...er 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 73 Tighten nut 4 Guideline Nut rear wheel spin dle M20x...

Page 97: ...th required by national law Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 01 Check the tire age Info The tire s date of manufacture i...

Page 98: ...ded if they are too tightly tensioned If the tension in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension reg...

Page 99: ...WHEELS TIRES 15 97 Guideline Spoke nipple M4 5 6 Nm 4 4 lbf ft Torque wrench set 58429094000 Finishing work Install the KTM PowerPack p 108 Lock the seat p 69...

Page 100: ...batteries as household waste Dispose of batteries at a collection point for used batteries Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 C00920 10 Main work Detach rubber band 1 D...

Page 101: ...ld waste Dispose of batteries at a collection point for used batteries Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging are very impo...

Page 102: ...charger Guideline The charging current charging voltage or charging time must not be exceeded Recharge the battery regu larly when the motorcycle is not being used 3 months Finishing work Install the...

Page 103: ...ad the electrical sys tem Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 75011088010 p 133 Fuse 75011088020 p 133 Tip Rep...

Page 104: ...3 of the turn signal relay plug in connectors 4 of the turn signals plug in connector 5 of the headlight and plug in connector 6 of the ignition lock 16 6 Installing the headlight mask with the headl...

Page 105: ...he reflector reduces the brightness Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your ba...

Page 106: ...on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands Preparatory work Deactivate the v...

Page 107: ...he rider now sits down on the motorcycle with a full set of protective clothing Turn the key in the ignition lock to the position Push the main switch into the position Switch on the low beam Check th...

Page 108: ...ve combination instrument 3 Insert the new battery with the label facing outward Combination instrument battery CR 2430 p 133 Check the O ring of the protection cap for correct seating E01033 10 Posit...

Page 109: ...ithium ion battery KTM PowerPack contains components and elements that are harmful to the environment Never throw a KTM PowerPack into the household trash Dispose of the KTM PowerPack properly and in...

Page 110: ...the KTM PowerPack are clean Check the battery discharge plug form ring Clean the battery discharge plug and the battery discharge socket without using water or compressed air if the battery discharge...

Page 111: ...tric shock in a moist environment The battery charger is not waterproof Only use the battery charger in dry conditions Ensure that no fluids flow or drip onto the battery charger Warning Risk of injur...

Page 112: ...go Damage caused due to improper handling or improper transport is excluded from the manufacturer war ranty C00766 01 Place the battery charger on a firm level and horizontal sur face Ensure the batte...

Page 113: ...battery charger is connected to the KTM PowerPack If the vehicle is activated while the vehicle is being charged with the KTM PowerPack installed the vehi cle switches to the fault state The KTM Power...

Page 114: ...s A C00768 10 Connect the power plug for the battery charger to the mains connection Set the charging mode switch 2 to the Fast position or Nor mal position Info In charging mode Fast the KTM PowerPac...

Page 115: ...e The power supply will be damaged in the event of an overload In the Storage charging mode a steady current of at least 10 A is required Ensure that the mains connection can supply the steady current...

Page 116: ...ack Connect the battery charger to the KTM PowerPack Observe plug markings A C00768 10 Connect the power plug for the battery charger to the mains connection Set the charging mode switch 2 to the Stor...

Page 117: ...hanging charging socket protection cap Warning Risk of injury There is a risk of electric shock when working on high voltage components Work on high voltage components requires special training qualif...

Page 118: ...00700000FX01 Position loop around the right B carry handle attachment M00745 10 Position carry handle Guideline Do not pinch the loop between the KTM PowerPack and the carry handle Mount and tighten s...

Page 119: ...re Do not remove the radiator cap radiator hoses or other cooling system components when the motor is hot Allow the motor and cooling system to cool down In case of scalding rinse immediately with luk...

Page 120: ...stem components when the motor is hot Allow the motor and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a healt...

Page 121: ...y if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant ge...

Page 122: ...lls onto your clothing Condition The motor is cold Preparatory work Deactivate the vehicle p 43 Fold the seat up p 69 Remove the KTM PowerPack p 107 Mount the covering cap p 71 C00744 11 Main work Ens...

Page 123: ...02137 01 Select one of the driving modes The driving mode 1 is Economy the motor torque is reduced by half Driving mode 2 is Standard the further the throttle grip is twisted open the more the motor p...

Page 124: ...nd in compliance with the applica ble regulations Info Drain the gear oil while the motor is warm Preparatory work Stand the motorcycle on its side stand on a horizontal surface Deactivate the vehicle...

Page 125: ...p 137 Fill the gear oil using the special tool Wipe away any excess gear oil Info The screw plug is not used for checking the oil level C00745 11 Mount and tighten screw plug 2 Guideline Oil seal plu...

Page 126: ...h the applica ble regulations Info To maintain the value and appearance of the motorcycle over a long period clean it regularly Avoid direct sunshine when cleaning the motorcycle Preparatory work Deac...

Page 127: ...road salt corrosion If the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 124 Clean th...

Page 128: ...s 1 year Ideal storage temperature of the KTM PowerPack without direct sunlight 10 20 C 50 68 F Info Never store the KTM PowerPack at higher temperatures as this would greatly accelerate the aging pro...

Page 129: ...y discharging the KTM PowerPack until the vehicle switches off with blink code 11 Then recharge the KTM PowerPack completely 401059 01 Remove the motorcycle from the lift stand p 57 Install the 12 V b...

Page 130: ...e Overtemperature of the control unit Check the coolant level p 118 Check the radiator for dirt Blink code 23 on the vehicle Overtemperature of the electric motor Check the coolant level p 118 Check t...

Page 131: ...e 52 on the vehicle Fault in the moisture monitor Switch the main switch off and on Blink code 53 on the vehicle Fault in the KTM PowerPack relay Switch the main switch off and on Blink code 54 on the...

Page 132: ...e blink code repeats is 3 seconds Faults Possible cause Action Blink code 11 on battery charger Fault in the charging cable Check the charging plug and charging cable for external damage and dirt and...

Page 133: ...cable for external damage and dirt and reconnect Blink code 33 on battery charger Overtemperature of the KTM PowerPack Let the KTM PowerPack cool down Blink code 34 on battery charger Undertemperatur...

Page 134: ...olant Coolant 0 7 l 0 7 qt Coolant p 137 24 4 Chassis Frame Perimeter steel aluminum composite frame Fork WP Performance Systems Xplor 43 Suspension travel front 250 mm 9 84 in rear 260 mm 10 24 in Fo...

Page 135: ...Battery voltage 3 V Air cooled lithium ion battery KTM PowerPack 70045053000 End of charging voltage 300 V Voltage nominal 260 V Capacity 3 9 kWh Weight 29 kg 64 lb Approx charging time in charging mo...

Page 136: ...th with spring guide and preload spacer s 427 mm 16 81 in Spring rate Weight of rider 65 75 kg 143 165 lb 4 6 N mm 26 3 lb in Weight of rider 75 85 kg 165 187 lb 4 8 N mm 27 4 lb in Weight of rider 85...

Page 137: ...is M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw radiator bracket M6 7 Nm 5 2 lbf ft Screw rear brake disc M6 14 Nm 10...

Page 138: ...t bracket M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Screw motor guard M10 30 Nm 22 1 lbf ft Screw upper subframe M10 45 Nm 33 2 lbf ft Loctite 243 Scr...

Page 139: ...ontainer and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant n...

Page 140: ...absorber fluid SAE 2 5 50180751S1 Standard classification SAE p 140 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the c...

Page 141: ...rcycle cleaner Recommended supplier Motorex Moto Clean Off road chain spray Recommended supplier Motorex Chainlube Offroad Preserving materials for paints metal and rubber Recommended supplier Motorex...

Page 142: ...The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says n...

Page 143: ...tery identification number Serial number of the KTM PowerPack this is linked to the vehicle s chassis number MIL Electric motor control lamp Mal function Indicator Lamp Indicator lamp that supports ve...

Page 144: ...29 LIST OF ABBREVIATIONS 142 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 145: ...ids are also represented by yellow or orange symbols Electric motor indicator lamp flashes A error is present in the vehicle electronic system 30 2 Green and blue symbols Green and blue symbols reflec...

Page 146: ...ecking for 72 Chain guide checking 75 Chain tension adjusting 74 checking 73 Charge level indicator 24 Charging socket protection cap changing 115 Chassis number 17 Combination instrument adjustin the...

Page 147: ...p installing 62 removing 61 Low speed compression damping shock absorber adjusting 47 M Main switch 19 Map select tip switch 23 Misuse 6 Motor work 11 Motor number 17 Motor sprocket checking 75 Motorc...

Page 148: ...5 checking 64 Storage 126 127 Swingarm checking 77 System voltage 14 T Technical data capacities 132 chassis 132 chassis tightening torques 135 electrical system 133 fork 134 motor 132 motor tightenin...

Page 149: ...3213761en 3213761en 09 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

Page 150: ...emergency number Technical emergency number http www ktm com rescuecard RESCUE CARD KTM Freeride E 2018 3213740en KTM PowerPack high voltage battery 260 V 12 V battery for onboard network Main switch...

Page 151: ...high voltage system of the vehicle cannot be determined from the outside Using suitable high voltage protective equipment the vehicle must be de energized by removing the KTM PowerPack high voltage b...

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