KTM F8203U2 Setup Instructions Download | Manualshive

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2 SETUP

10

S01412-10

–

Route the cable without tension and secure with cable ties and
cable holders.

H01060-01

–

Mount the mirror clamps on both sides.

E00474-01

–

Mount both rear mirrors with the adapter.

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Summary of Contents for F8203U2

Page 1: ...SETUP INSTRUCTIONS 2021 350 EXC F 350 XCF W 350 EXC F SIX DAYS 350 EXC F WESS Art no 3214376en...

Page 2: ......

Page 3: ...ut specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular model without prior notice KTM accepts no liability for delivery options deviations from fig ure...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...tomer 2 2 Unpacking and setting up the vehicle E00851 10 Condition Packaging V2 Remove the box and the plastic packaging Info To avoid damaging the motorcycle during the setup leave the protective fil...

Page 6: ...e film on the vehicle until you have finished Remove and unpack the separate enclosure and attach ments Check that the scope of supply is complete using the enclosed packing list Remove the two cable...

Page 7: ...upports to the desired position and mount and tighten screws 3 Guideline Screw handle bar holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly E00483 01...

Page 8: ...holder M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly S01413 01 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is...

Page 9: ...hen tighten ing S03665 01 All EU BR CN models Position the controls on the right half of the handlebar E01235 01 EXC F US Position the controls on the right half of the handlebar S03667 01 XCF W Posit...

Page 10: ...ng of the government approval for road use and the insurance coverage If the combination switch is mounted the vehicle s road permit if any expires Only operate the vehicle in closed off areas remote...

Page 11: ...plug in connectors to the connector board Route the cables without tension and secure with the cable ties S01411 01 EXC F WESS EU All Six Days models XCF W Warning Voiding of the government approval...

Page 12: ...2 SETUP 10 S01412 10 Route the cable without tension and secure with cable ties and cable holders H01060 01 Mount the mirror clamps on both sides E00474 01 Mount both rear mirrors with the adapter...

Page 13: ...ight F01077 10 Mount the left hand guard Mount the right hand guard E00482 01 Secure the handlebar cushion with two cable ties Install front fender p 26 Install the front wheel p 24 All EU CN US model...

Page 14: ...entilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery...

Page 15: ...gnal cable har ness Info Pay attention to where the brake line is routed when doing so Join plug in connector 7 of the right turn signal using the black and brown cable colors of the turn signal cable...

Page 16: ...ble between the fairing parts V01865 10 Remove screws bo on the license plate holder and hang the tail light to the side V01866 10 Position the turn signal on both sides on the license plate holder mo...

Page 17: ...ing S03683 10 Position the tail light together with the license plate holder on the license plate bracket Info Ensure that the cables are routed correctly V01865 10 Mount and tighten screws bo V01867...

Page 18: ...ideline Remaining screws chassis EJOT PT K60x25 Z 2 Nm 1 5 lbf ft V01869 10 Join the plug in connectors of tail light bs and turn signal cable harness bt with the wiring harness Info Pay attention to...

Page 19: ...spring with special tool ck Footrest spring plier 79029083000 The special tool is applied to area D on the footrest Mount pin cl V01874 10 Mount the washer and splint cm S01398 10 Position the left f...

Page 20: ...G on the footrest Mount pin cn V01877 10 Mount the washer and splint co V01881 10 Position the frame protectors on both sides Mount and tighten screws cp Guideline Screw frame protec tor M5 3 Nm 2 2...

Page 21: ...scope of supply optional Set the kilometers or miles p 40 Set the combination instrument p 40 Set the clock p 41 Refuel p 38 Position all controls in their exact positions on the handlebar Tighten all...

Page 22: ...ift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle from the lift stand Remove the lift stand To...

Page 23: ...r with the headlight 3 4 Installing the headlight mask with the headlight S01328 11 Main work All EU BR CN models EXC F US Join plug in connectors 1 V01802 11 XCF W Join plug in connector 1 V01782 11...

Page 24: ...light setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider If the boundary between light and dark does not meet specifications Adjust the headlight...

Page 25: ...e lift stand p 20 3 8 Installing the fork legs 402556 10 Main work EXC F EU BR US all Six Days models XCF W Position the fork legs Bleeder screws 1 are positioned toward the front Info Grooves are mil...

Page 26: ...46 10 Position the brake caliper and mount and tighten screws 4 Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Mount the cable ties Position the brake line the wiring harness and...

Page 27: ...worn Change front wheel bearing Clean and grease shaft seal rings 1 and contact sur faces A of the spacers Long life grease p 46 Clean and lightly grease the wheel spindle Long life grease p 46 Insert...

Page 28: ...bf ft V00341 10 Mount and tighten screws 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft K00576 10 EXC F WESS EU All Six Days models Position front fender Mount and tighten screws 1 Guideline...

Page 29: ...back and lift it off 3 12 Mounting the seat H02218 11 Mount the front of the seat on the collar bushings of the fuel tank lower the seat at the rear and push the seat forward Make sure the seat is lo...

Page 30: ...N US models XCF W Warning Risk of injury 12 V batteries contain harmful sub stances Keep 12 V batteries out of the reach of chil dren Keep sparks and open flames away from 12 V batteries Only charge 1...

Page 31: ...ed rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid a...

Page 32: ...ery into the battery compartment with the terminals facing forward and secure with holding bracket 1 All EU CN US models XCF W 12 V battery HJTZ5S FP C All BR models 12 V battery YTX5L BS Mount and ti...

Page 33: ...minal cover 9 over the positive terminal Connect negative cable bk to the 12 V battery Guideline Screw battery termi nal M5 2 5 Nm 1 84 lbf ft Info Contact disk A must be mounted under screw 7 and cab...

Page 34: ...teries in well ventilated rooms Maintain a minimum clearance from inflammable materials when charging 12 V batteries Minimum clearance 1 m 3 ft Do not charge deeply discharged 12 V batteries if the ch...

Page 35: ...ss of capacity destroying the battery The 12 V battery is maintenance free Preparatory work Remove the seat p 27 Disconnect the negative cable of the 12 V battery p 31 311910 10 Main work Connect a ba...

Page 36: ...ompliance with the applicable regulations Info Even when there is no load on the 12 V battery it discharges steadily each day The charging level and the method of charging are very important for the s...

Page 37: ...hing work Connect the negative cable of the 12 V battery p 32 Mount the seat p 27 3 19 Removing the air filter box cover Condition The air filter box cover is secured Remove the seat p 27 V01815 10 Re...

Page 38: ...o area B V01815 10 Mount and tighten screw 1 Guideline Screw air filter box cover EJOT PT K60x20 Z 3 Nm 2 2 lbf ft Mount the seat p 27 V01816 11 Condition The air filter box cover is not secured Inser...

Page 39: ...nd swing up at the front Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 24 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in...

Page 40: ...onment Do not allow fuel to enter the groundwater the soil or the sewage system K01334 10 Press release button 1 turn the fuel tank filler cap counter clockwise and lift it off 3 25 Closing the fuel t...

Page 41: ...not be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Note Environmental hazard Improper handling of fuel is a danger to t...

Page 42: ...r 10 12 seconds or if an impulse comes from the wheel speed sensor the settings are automatically saved and the setup menu is closed 3 28 Setting the combination instrument Info When the vehicle is de...

Page 43: ...fly until CLK appears at the bottom right of the display Press the button for 2 3 seconds The hour display flashes Adjust hour display with the button and or button Wait 3 5 seconds The next segment o...

Page 44: ...chassis M5 5 Nm 3 7 lbf ft Screw battery terminal M5 2 5 Nm 1 84 lbf ft Screw intake air temperature sen sor EXC F US XCF W M5 2 7 Nm 1 99 lbf ft Screw light switch M5 1 Nm 0 7 lbf ft Screw spoiler o...

Page 45: ...e 2701 Screw top steering stem EXC F WESS EU All Six Days models M8 17 Nm 12 5 lbf ft Loctite 243 Screw top steering stem EXC F US EXC F EU XCF W EXC F BR M8 20 Nm 14 8 lbf ft Screw top triple clamp E...

Page 46: ...4 TECHNICAL DATA 44 Screw in fitting cooling system M24x1 5 18 Nm 13 3 lbf ft Loctite 243...

Page 47: ...more than 10 ethanol e g E15 E25 E85 E100 Super unleaded type C ROZ 95 RON 95 PON 91 Standard classification ANP Ag ncia Nacional do Petr leo 57 ROZ 95 RON 95 PON 91 Guideline Only use super unleaded...

Page 48: ...6 AUXILIARY SUBSTANCES 46 Long life grease Recommended supplier MOTOREX Bike Grease 2000...

Page 49: ...3214376en 3214376en 02 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM com Photo Mitterbauer KISKA KTM...

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