KTM 690 Enduro AUS 2010, Repair Manual

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SERVICE SCHEDULE
201
35.1
Service schedule
K10N K50A K100A K300A
Check that the electrical equipment is functioning correctly. • • • •
Read out the fault memory using the KTM diagnostics tool. • • • •
Change the engine oil and filter, clean the oil screens. ( p. 172) • • • •
Check the front brake linings. ( p. 86) • • • •
Check the rear brake linings. ( p. 90) • • • •
Check the brake discs. ( p. 74) • • • •
Check the brake lines for damage and leakage. • • • •
Check the rear brake fluid level. ( p. 93) • • • •
Check the free travel of the foot brake lever. ( p. 92) • • • •
Lubricate the linkage of the rear wheel suspension. •
Check that the shock absorber and fork are leak tight. If necessary and depending on use, ser-
vice the fork and shock absorber.
• • • •
Check the swingarm bearing. • • •
Check the wheel bearing for play. • • •
Check the tire condition. ( p. 73) • • • •
Check the tire air pressure. ( p. 73) • • • •
Check the spoke tension. ( p. 79) • • • •
Check for rim run-out. • • • •
Check the chain, rear sprocket and engine sprocket. ( p. 77) • • •
Check the chain tension. ( p. 76) • • • •
Grease all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth opera-
tion.
• • • •
Clean the dust boots of the fork legs. ( p. 13) • • •
Check the front brake fluid level. ( p. 88) • • • •
Bleed the fork legs. ( p. 13) • • •
Check the steering head bearing play. ( p. 35) • • • •
Change the spark plug. • •
Check the valve clearance. • •
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and bellows for cracking, leaks,
and correct routing.
• •
Check the antifreeze and coolant level. ( p. 168) • • • •
Check the cables for damage and routing without sharp bends. • • •
Check that the throttle cables are undamaged, routed without sharp bends and set correctly. • • • •
Change the air filter. Clean the air filter box. • • •
Check/rectify the fluid level of the hydraulic clutch. ( p. 166) • • •
Check the screws and nuts for tightness. • • • •
Change the coolant. •
Change the front brake fluid. ( p. 89) • •
Change the rear brake fluid. ( p. 94) • •
Check the clutch. • •
Check the headlight setting. ( p. 98) • • • •
Check that the radiator fan is functioning properly. • • • •
Final check: Check the vehicle for roadworthiness and take a test ride. • • • •
Read out the fault memory using the KTM diagnostics tool after a test ride. • • • •
Make the service entry in KTM DEALER.NET and in the service record. • • • •
K10N: Once after 1,000 km (621.4 mi)
K50A: Every 5,000 km (3,107 mi) or annually
K100A: Every 10,000 km (6,214 mi) or every 2 years
K300A: Every 30,000 km (18,641 mi) or every 4 years