ENGLISH
22
PERIODIC MAINTENANCE SCHEDULE
»
A washed motorcycle can be checked more quickly which saves money!
for Rally-events
every day
1. Service
after 500km
after 1500
km, or every
second day
all 4500 km
ENGINE
Change engine oil, oil filter, and fine filter
z
z
Clean oil screens and magnet of drain plug
z
z
z
Check oil lines for damage and kink-less arrangement
z
z
Check and adjust spark plug
z
Replace spark plug
z
Check and adjust valve clearance
z
z
Check engine fastening screws for tight fit
z
z
z
CARBURETOR
Check carburetor connection boots for cracks and leaks
z
z
Check idle setting
z
z
Check bleeder hoses for damage and kink-free arrangement
z
z
Change needle jet , jet needle, throttle valve
z
ADD-ON-PARTS
Check cooling system for leaks, antifreeze protection
z
z
z
Check radiator fan for proper operation
z
z
Check exhaust system for leaks and suspension
z
z
z
Check actuating cables for damage, smooth operation, and kink-less
arrangement, and adjust and lubricate them
z
z
Clean air filter and air filter box
z
z
z
Check cables for damage and kink-less arrangement
z
z
Check headlamp adjustment
z
Check electrical system for function (low/high beams, stop light, turn
indicators, Bheadlamp flasher, tell-tale lamps, speedometer illumina-
tion, horn, emergency-off switch)
z
z
BRAKES
Check brake fluid level, lining thickness, and brake discs
z
z
z
Check brake lines for damage and leaks
z
z
z
Check/adjust smooth operation, free travel of handbrake/footbrake
levers
z
z
Check screws of brake system for tight fit
z
z
CHASSIS
Check suspension strut and fork for leaks and proper operation
z
z
Check O-ring of suspension strut for wear
z
Clean dust sleeves
z
Bleed fork legs
z
z
Check swinging-fork pivot
z
z
Check/adjust steering-head bearing
z
z
Lubricate reversing lever
z
Check all chassis screws for tight fit (fork plates, fork leg, axle
nuts/screws, swinging-fork pivot, reversing lever, suspension strut)
z
z
z
WHEELS
Check spoke tension and rim join
z
z
z
Check tire condition and inflation pressure
z
z
z
Check chain, chain wheels, chain wheel guides for wear, tight fit, and
tension
z
z
Lubicate chain
z
z
Check wheel bearings and jerk damper for play
z
